THRESHOLDS
TOOLS
Math is Hard
EASY BUT SO MEAN
Big Brains
RANDOM BUT IMPORTANT
100
THE MAIN ROUTING SORTER (MRS) SHOULD BE UNDER WHAT PERCENTAGE OF RECIRCULATION?
15%
100
WHAT TOOL CAN VERIFY STAFFING TO PLAN, EXSD MISSES, AND RATE ACCURACY?
SERA
100
Your current OSP plan for Singles volume is 90,000 and you’re planned for 90 hours in pack support. After the start of P3, your OM reported low charge and volume will drop by 4,000 hourly in singles. What is your headcount hourly for indirects for P3 assuming a 1,000 pack support rate?
5 AA
+ SHOW YOUR MATH
100
What is the Customer Condition code for a unit that is currently being packed?
704
100
Your Single Small team is currently out performing OSP plan rate by 100 uph for the first hour of the shift. What do you need to do to maintain workflow in Single Smalls?
Esclate to OM to OR Autoflow to reflect actual rates
100
According to standard work, how often should the Replan Function in SCC be used?
Once per Period
200
OVER WHAT PERCENTAGE SHOULD YOU BE WITH SCC WITHOUT OVERRIDES
60%
+ WHY ARE OVERRIDES NOT IDEAL IN SCC?
200
WHAT TOOL IS USED TO REVIEW AA PACK CYCLE TIME?
BMI
+WHAT IS MIX‘S CYCLE TIME GOAL?
200
Your SmartPac Planned rate was 400 UPH and your team is hitting a 500 UPH. Youre staffed at a headcount of 8. How many AAs can you expect to run OOW if an OR is not implemented and we do not have the available TUR to support this request?
2 AA
+ Show your math
200
What is the goal rate for mix according to standard work?
90
+ What are the goal rates for SmartPac and Smalls?
200
You have 2 lines in mix. 1 lines as no WIP and 1 line has high WIP, what is the best first step in balancing lines?
Balance Lines with SCC replan
+ What can you do with SCC when the shift has already started and LA are arriving that builds the most entitlement?
200
What are the three legs to a effective Tri-Pod in CW1K?
Inductor, Water Spider, Problem Solve/Manual Pack
+What can CW drop tickets for?
300
WHAT IS THE HIGHEST PERCENTAGE OF LC1-LC4 YOU SHOULD HAVE IN SMARTPAC?
20%
+WHAT DOES AN INCREASE IN LC1-4 PERCENTAGE DO?
300
WHAT TOOL IS USED TO TRACK STATION HEALTH?
SLIM DASHBOARD
+WHAT TOOL VERIFYS NUMBER OF CONFIGURED STATION?
300
If you staff to 30 HC in mix vs the plan of 35 HC for three hours planned at a 75 UPH, you will be at risk of missing how many CPTs with an actual period rate of 65?
150 units
+SHOW THE MATH
300
What are the conditions for scanned, problem solve, and manifest pending verification?
7, 15, 1320
+ Why are understanding conditions so important?
300
You have an AA that just returned from LOA and has no active accommodations, but is still on leave status. You cannot staff in SCC until after the 24 hour window what should you do?
Scan Associate badge at the SCC Staffing Board*
+ What should be completed for Labor share moves?
300
There is a dedicated candidate logic that identifies potential SIOC ASINs. This pool of candidates could be certified in 3 different ways, what are they ?
FC Testing
CPEX Lab
VE Team
+What are the criteria for SIOC?
400
What is the OEE goal for SmartPac?
> or Equal to 55%
+What is the biggest contributor to decrease in OEE?
400
WHAT TOOL IS USED TO TRACK CPTS, DWELLS, AND WIP?
RODEO
+Where do you find last known location of a CPT in Rodeo?
400
Given the following volumes by department, calculate the total pack support hours with a pack support rate of 1250.
AFE1 Chuting: 11,872
AFE2 Chuting: 7072
PPMix: 2975
CW1000: 912
Single Smalls: 2000
SmartPac: 1758
SmartPacPaper: 2960
23.6
+Show Math?
400
what source can be used to verify indirect staffing rules for the site?
OSP*
How to you change your indirect rules?
400
What do you do if PPMix over buffer by 20% and is causing AGL on the MRS? What is the Best option and the worst option?
Pause process path until WIP in line is best and Downstack is the worst
+What is the 2nd option?
400
What is the appropriate standard work process to be followed when an item is too large to be packed in a SmartPac?
Scan the item, press Item is too large in the problem solve menu and place in the problem solve tote*
Does this fall under Wrong Box DPMO or Weight out of tolerance in Kibanna?
500
WHAT IS THE STANDARD DWELL TIME FOR AT DESTINATION?
30 MINUTES
+ WHY IS DWELL MANAGEMENT SO IMPORTANT
500
In the Snip provided below, which machine should not be staffed based on the most Down Time Hours? 
816
+Is Atlas a quality tool or productive tool- explain?
500
A Sev2 as occurred from 03:00-> 05:00. How much volume and hours were lost assuming a 60 TPH and a roster HC of 472?
Volume Lost: 56,640
Hours Lost: 944
Show your math?
500
What are the six inputs in SCC that builds accuracy?
Roster Accuracy
Manager to Floor Configs
Wall/Station Priority
Indirect roles
Rules engine
Labor Share (ELSA)
+At minimum how often should this be looked at?
500
What are the Three Critical KPIs for Pack Singles
1) UIT
2) Time Under Buffer
3) WB DPMO
+ What is one of the inputs to UIT?
500
What does this site need to do to reduce CE misses in SmartPacPaper
Dwell Management
+What is the difference between SERA and DAVE with regards to pre-slam