Safety
What are the safety hazards in winding?
Heated cutting knives, Laser, Hi-pot (electricity), Pinch points, moving parts, hot needle.
How many samples are collected for QC Lab?
5
Name 2 error proofing steps in winding?
Red Rabbits,
lightly scratch the foils on both sides,
place error proofing tape on foil,
place splicing tape on both side of the foil.
Fold tabs at roller (25,26,27, 59)
What does the separator prevent?
Anode and cathode from touching with would create a short circuit
What is the Hi-pot air pressure?
0.2-0.4mpa
What are the chemical hazards in winding?
100% Alcohol, Calcium Carbonate Powder
How often are the samples collected?
Every 6 Hours
What are the three lights on top of the winding machine called?
ANDON
What is the components in a battery?
Anode, Cathode, Separator, Electrolyte
How long is the Hi-pot test time?
100ms
What are the 4-hazard protection in winding?
Interlocks, Light curtains, E-stops, Scape goat
What is the life cycle of the film ruler?
3 Months
How many CCD cameras are in the winding turrent?
3
How many CCD Cameras are in the Tab Flattening Process?
2
What is the heated knife temp?
210-220
How many waste collection bins are in winding?
9
After how many consecutive defects will the machine give an alarm?
3
What is the cutting angle for anode and cathode?
75+-10 Degree angle
How often does a Red Rabbit get check?
Every 3 months
What is the length of the separator pre-roll?
104+-5mm
How far away are the fire extinguishers from each other?
10 meters
How many kickout stations do we use in winding?
7
What programs do you open for the winding process?
Maas, Lead vison
What are the three abnormal issues in the winder?
Bad fold of tabs, Separator winding issue, Overhang control is too high or too low
What is the separator length after winding?
5561+-6 mm