Morning Meeting
Incidents that are identified when no personal injury is sustained but where, given a slight shift in time or position, damage and/or injury easily could have occurred
What is the definition of a Near Miss?
Sort, Set in Order, Shine, Standardize, Sustain
What are the five S's
To break the process into work elements
What is the purpose of a SWS?
Participation and involvement, like to feel in control, WIFM, Relevance, Hands-on, Apply and try out learning quickly, Involved in own evaluation
Name two characteristics of an adult learner
STOP , Problem Description, Sorting, Feedback, Problem Solving
What are the 5 BIQ Capabilities?
Minor injuries that typically include pulled muscles, splinters, and small cuts. They are easy to fix and need to be treated to keep from infection
What is the definition of First Aid
Sorting items based on frequency of use
What is the definition of Sort?
At each station there should be a Station Introduction Sheet. Who is responsible for completing that sheet?
The Supervisor
Achieve a skill level of three and attend the Train the Trainer course.
What are the criteria for becoming a trainer in a SWES?
To keep the defect contained to the department or process that produced it
What is the purpose of STOP Capability?
Injury that is sustained by an accident and interrupts an employees work routine. For example, a hernia, bone fracture, amputation, etc.
What is the definition of a Recordable?
Organizing items into usable areas
What is the definition of Set in Order
Hazards that have the potential to cause injury or death to an employee. Some of these hazards include erroneous safety procedures, and malfunctioning equipment or tools.
What is the definition of an unsafe condition?
Explain, Demonstrate, Observe, Allow & Feedback
What are the four steps in the training process (extra point if they get the 5th)?
The process of informing the casual group of defects that escaped their group
What is the Feedback Capability?
It is the opportunity to focus on a specific item each day
What is the purpose of a Toolbox Talk?
To continually review the stages already performed and maintain the new processes and standards.
What is the definition of Sustain
Any behavior that an employee engages in without regard to safety rules, standards, procedures, instructions, and specific criteria in the system. These actions may endanger employees or coworkers.
What is the definition of an unsafe behavior?
Commend - Recommend - Commend
What is the CRC method of Feedback?
When you are unable to use the information/parts/etc. you receive from others, for its intended use, without some intervention (communication, clarification, fix, reject, get help, etc.)
What is the definition of a defect?
How long the trailer is in each station (depends on run rate, product completion and volume)
What are Move Times?
we define processes, policies and procedures and communicate them to everyone who uses the space.
What is the definition of Standardize
A detailed definition of the current best practices for performing an activity or process. Standard work documentation contains instructions, useful graphics, and anything else necessary to ensure that work is done consistently no matter who does it
What is the definition of Standard Work?
Train what has been approved, Stop & Fix, Requires a standard process
Standardized Training has three components - they are?
The Team Leader must review the defect and figure out if the defect was made by a station in their area, check the line for similar defects and complete the rework, track how long it takes to complete the rework and record on board
What are the steps that a Team Leader must take once a defect has been identified: