8 Wastes
How to remember the 8 wastes?
TIMWOODS
What is the first S?
Sort
What are some proper lifting techniques?
Feet apart, squat down, keep your neck in a neutral position during the lift, hold the load close to body as posible. Use feet to change direction. Do not twist, or lift with your back, etc.
What is your lead goal?
1 improvement per person per month
What do you call something that slows or stops you from accomplishing the current defined standard work?
Abnormality
Idle time created when material, information, people, or equipment is not ready.
Waiting
What is the last S?
Sustain
What can you do to prevent injuries, relieve pain, increase blood flow, and warm up joints?
Stretch
What is your lag goal?
Reduce cost per piece by 10%
Name the S.T.E.P.S.
See, Think, Experiment, Prove, Sustain
Worst waste. Making more then what the customer needs right now.
Over Production
Name the S:
Everything has a place. Visually identify where materials, tools and equipment should be placed.
Straighten
What do you do if you experience a work-related injury or illness?
All injuries, regardless of the severity, you must always notify your leader or the safety team. They will help fill out a injury report form.
What is O.C. Tanner's quality policy?
To touch the fringes of perfection.
________ = Output/Target
Operational Availability (OA)
What is motion waste or give an example?
Movement of people that does not add value (bending, reaching, searching, etc.)
5S isn't just _____
Cleaning
Why do we do safety catches?
To get us thinking about safety and to proactively fix issues before they lead to injuries.
Where does your team strategy deployment goal link to the company strategy map?
Simplify to reduce expenses
What is the Japanese word that translates to best practice sharing across an organization?
Yokoten
Name the 8 wastes?
Transportation, inventory, motion, waiting, over processing, over production, defects, skills.
Name all 5 S's in order.
Sort, Straighten, Shine, Standardize, Sustain
How often should you stretch, and how long should you hold each stretch?
At least twice per shift, and hold for 15-20 seconds (or 3-5 deep breaths).
Name 2 true north goals.
-Impact every life for good
-Zero injuries and illnesses
-100% Asset Accountability
-100% Quality (Zero defects and returns)
-100% Value-added (1-Piece flow on demand)
-100% On-time delivery (Zero missed events, zero out-of-stock)
-Delight clients 100% (with the most relevant, creative product value)
-100% Capability (system, process, people and equipment)
Japanese word meaning "the actual place". In lean practices it refers to "the place where value is created".
Gemba