GLASS STORAGE
Where should glass bottles be stored before use?
In a designated, clean, and controlled storage area.
What should be checked before starting the bottling line?
Bottle integrity, conveyor alignment, and equipment cleanliness.
What is the first step when a bottle breaks on the production line?
Stop production immediately.
Why is glass a critical control point in beverage production?
Because broken glass can contaminate the product and pose safety risks for consumer.
What is the purpose of bottle rinsing before filling?
To remove dust, debris, and any foreign materials.
What is the biggest risk of stacking glass pallets incorrectly?
Glass breakage due to instability or excessive weight.
Why is it important to adjust conveyor speeds properly?
To prevent excessive glass-on-glass contact, which can cause bottle breakage.
What must be done before cleaning up broken glass?
Secure the area and wear appropriate PPE.
What is the best way to transport glass bottles safely?
Using designated transport carts, avoiding excessive stacking, and handling with care.
What are two types of rinsing methods commonly used?
Air rinsing and water rinsing.
Why should we inspect incoming glass bottles before storage?
To check for defects, cracks, or contamination that could lead to product quality issues.
What is the first step if a misalignment is detected on the line?
Stop the line immediately and adjust to avoid further damage.
Why should a breakage be documented?
To analyze the cause, prevent recurrence, and comply with protocols.
What should employees do if they see a potential glass hazard?
Report it immediately and take corrective action if trained to do so.
How often should rinsers be validated for effectiveness?
At defined intervals based on production schedule and risk assessment. (COSTUMIZE BASED ON PROCDEURE OF THE DIFFERENT PLANT)
What environmental conditions should be controlled in glass storage?
Temperature, humidity, and cleanliness to prevent glass contamination, stress fractures and weathering.
How can we minimize bottle jamming on the line?
Proper spacing, alignment, and ensuring smooth transitions between equipment.
What is the risk of not removing all affected bottles after a breakage?
Contamination from glass shards, leading to potential consumer hazards.
How can we reduce glass breakage in the production process?
Proper handling, monitoring conveyor speeds, and routine maintenance of equipment.
What test can be done to check if rinsing is effective?
A visual inspection or a particle test using pre-contaminated test bottles.
How does proper labeling help in glass storage?
It ensures correct rotation, prevents mix-ups, and helps trace issues back to suppliers.
Why should we conduct a controlled startup instead of a full-speed start?
To detect issues early, prevent breakage, and ensure a smooth production flow.
How do you validate that the area is clean after a breakage?
Conduct a visual inspection, use specific cleaning tools, and perform a rinse or air blow test if applicable.
Why is continuous training on glass management important?
To reinforce best practices, prevent accidents, and maintain product quality and Food safety.
Why is it important to document rinser validation results?
For traceability, regulatory compliance, and to ensure consistent cleaning effectiveness.