4S+S/TPS
What is Muda?
Waste
What are the 3 Pillars?
Standardized Work
Point Management
Ownership Maintenance
What phrase empowers every team member to stop the line for a problem?
Stop, Call, Wait
What must you have first before you implement a kaizen?
A standard
What is Toyota's best-selling vehicle worldwide.
Toyota Corolla
What TPS principle ensures production only when needed?
Just-in-Time
What does F.M.D.S. stand for?
Floor Management Development System
What is C.H.I.P.S. in the correct order?
no Cell phone while walking
no Hands in pockets
cross at designated Intersection
stop, look & Point
use stair Handrail
What are the 3 key elements needed to effectively write standardized work?
Major Steps
Key Points
Reasons
Where is Toyota's North American Headquarters located?
Texas.
The Results of daily confirmation
What Condition does "Circle", "Triangle", and "X" mean?
O = Good Condition
^ = Needs Improvement
X = No Good
What is a Hoshin?
A plan/goal.
Contamination
What does T.W.I. stand for?
Training Within Industry
Who founded Toyota Motor Corporation?
Kiichiro Toyoda.
What does the Japanese term "Heijunka" mean?
Leveled Production
What are the 5 K.P.I.'s in the correct order?
Safety
Quality
Productivity
Cost
HRD
What is a quality cir
This is a group of employees who meet regularly to discuss and solve work-related problems with a focus on team member development.
What does the Japanese term "Shigoto" mean?
Value Added Work
What is the name of the city in Japan’s Aichi Prefecture that became home to Toyota Motor Corporation?
Toyota City
What are the 4s+s terms in the correct order and what are the meanings for each?
Sift - separate the necessary items from unnecessary - discard the latter.
Sort- give the necessary items names and home positions.
Sweep - clean dirty areas, identify the root cause, make countermeasures.
Shine - clean and repair uniforms - keep worksite in pristine condition.
Self-Discipline - follow all safety rules - establish environment where EVERYONE can hold each other accountable.
What K.P.I. would be most affected by a change in job process?
Quality
What is a thermal event and what can it lead to?
A thermal event is something that happens when a battery overheats uncontrollably which can lead to thermal runaway.
When was T.W.I. created, what country created it, and what was it's purpose?
It was created during World War II by the US in order to train a mass of new and inexperienced employees on how to work in manufacturing so that they could replace the men that went to war.
What Toyota manufacturing plant did Woven City replace?
Higashi Fuji Plant