Weight Distribution & Loading
Heat Stress & Heat Illness
Spill Response & PPE
PPE Requirements
Forklift Policy & Procedures
Safety Leadership
100

What is the maximum amount of freight that may be loaded in the first four feet of the trailer?

2,400 lbs.

100

What is the body's primary way of cooling itself?

Sweating.

100

What is the very first action that must be taken when a spill occurs?

Immediately notify ERTS (Emergency Response and Training Solution) at 1-800-924-6804.

100

What type of eye and face protection is required during chemical spill cleanup?

ANSI Z87.1 approved face shield.

100

When must a forklift pre-trip inspection be completed?

At the beginning of each shift.

100

An employee reports a hazard that could have caused an injury, but nobody got hurt. What should your response be?

Thank the employee, investigate the hazard, and ensure corrective action is taken.

200

After the first four feet, what is the maximum loading rate per foot?

900 lbs per foot.

200

Name two environmental factors that can contribute to heat stress.

High temperatures, high humidity, direct sunlight, limited air movement.

200

Who determines whether it is safe to proceed with spill response activities?

The ERTS Project Manager.

200

Can an employee begin spill cleanup before obtaining the required PPE?

No.

200

During a pre-trip inspection, you discover the forklift horn does not work. Can the forklift remain in service?

No. The forklift should be reported, red-tagged, and removed from service.

200

You have coached the same employee three times on the same unsafe behavior. What should your next step be?

Determine why the behavior continues, review root causes, and involve progressive accountability if appropriate.

300

A full 28' trailer should never exceed what total weight?

25,200 lbs.

300

An employee reports dizziness, weakness, and moist skin. Are they more likely experiencing heat exhaustion or heat stroke?

Heat exhaustion.

300

Before responding to a spill, what must responders assess?

The spill, potential hazards, and whether it could reach surface waters, wells, or other sensitive areas.

300

What type of gloves are required for chemical spill cleanup?

18 mil nitrile disposable rubber gloves.

300

What should a driver do if the forklift identification nameplate is missing?

Notify a supervisor immediately and remove the forklift from service.

300

You observe a supervisor walk past an unsafe condition without addressing it. What message does this send to employees?

That the unsafe condition is acceptable.

400

What is the weight limit on decks (SafeStack or decked freight)?

1,600 lbs.

400

What symptom is considered a warning sign of heat stroke rather than heat exhaustion?

Dry hot skin with no sweating, loss of consciousness, seizures, or severe confusion.

400

Name two actions that can be taken to stop the source of a spill.

Shut down equipment, stop pumps, close valves, or otherwise stop the source of the leak.

400

What should be done with gloves after cleanup is complete?

Roll gloves down the arm to avoid skin contact and dispose of them properly.

400

Name four defects that would place a forklift out of service.

Examples include brakes, steering, hydraulic leaks, seatbelt defects, or horn defects.

400

You have a high-performing employee who consistently cuts corners to get work done faster.

What should you do?

Coach the behavior immediately. Productivity never outweighs safety expectations.

500

If a trailer cannot be loaded perfectly balanced, where should the heavier freight be placed?

On the driver side of the trailer.

500

How much water should workers generally drink during hot working conditions?

Approximately 1 cup every 15–20 minutes.

500

If it is safe to do so, what are three ways to contain a spill?

  • Create dikes or berms with absorbent materials
  • Transfer material to another container
  • Place leaking containers in a designated staging area
500

True or False:

The spill response PPE may be used for general work activities when not cleaning up a spill.

False. This PPE is only authorized for chemical spill cleanup.

500

What document must be completed after the pre-trip inspection?

The Forklift/Hostling Tractor Daily Inspection Report.

500

What is the most important safety responsibility of a supervisor?

Preventing injuries by identifying hazards, coaching employees, and creating a culture where safety expectations are consistently enforced.

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