MCS
Prepress
Press
Bindery
Subs/Distribution
100

This finish was specified on a cover PO, but when applied over blue ink or linen paper, it began to peel away from the surface

What is Lamination?

100

This term for removing color from behind another color in offset printing (Also a term often used in boxing)

What is (knock-out)

100

Having too much ink and too much water on the rollers will cause the ink to do this

What is emulsify

100

This is the first thing that should be reviewed before starting a job to ensure quality

What is the PO

100

The person who is responsible for Quality at CPS

Who is Everyone

200

A job containing photographs cannot be run on this type of web press, which is unable to reproduce photo-quality images

What is a coldset (web) press

200

These are on the plate to help the press operator control color, if they're missing there will be a plate rework.

What are color bars? 

200

The part on a printing press that transfers ink to the paper

What is a blanket

200

This term refers to damage on the edge of a book cover, typically on or near the spine, caused during final trimming 

What is breakout

200

The tool used on the red and blue lines to minimize the risk of missing books in cartons.

What is a check-weigh or in-line scale

300

A pamphlet job was planned as a hardbound book with end sheets and crash, when it should have been produced using this binding method

What is perfect bind

300

This item is used to confirm color and content on the Komori.  

What is a proof? 

300

This could be the culprit when you have type on the plate, but it doesn't show up on the paper

What is a smashed blanket

300

Poor glue penetration and loose pages will cause quality issues during this process

What is the binding process


300

This document must match the items shipped

What is a packing slip

400

On this job, only 249 covers arrived at the K270 casemaker instead of the expected quantity, because PO had the cover planned as this layout instead of a 2-up

What is a 1-up

400

When the square footage on this device reaches its threshold, the surface of the printing plates may become compromised. 

What is the plate processor? 

400

If you don't use enough spray powder on a sheetfed press, this can happen. 

What is offsetting? 

400

This tool is used to ensure pages are in the correct order and all pages/inserts are accounted for on offset web printed jobs 

What is an ELS (Electronic Layout System)

400

This is the most common root cause when the wrong title or ISBN is shipped to a customer by Distribution.

What is a mispick

500

These teams create the Legal cover files when Production Orders are released 

What is Hyderabad and Manila

500

This color space is commonly used in prepress and in 4c printing

What is CMYK

500

If you're not using this device to check ink density, you are putting quality at risk.

What is a densitometer? 

500

This is the process used to ensure the finished product meets customer specifications and is free from defects

What is a quality check

500

Failing to use this item properly can result in corner damage, crushed books, or customer complaints during transit

What is package filler (pads, paper, void filler)