H2S & Sour Crude
Chemical Hygiene & SDS
Instrument Safety
Flammables & Pressure
Lab Operations & JSAs
100

This is the standard, bright color of the windsocks and warning signs posted outside Aegis lab facilities to alert workers to high-hazard H2S areas.

What is bright orange (or yellow)?

100

This document, which must be readily accessible for every chemical in the lab from toluene to hydrochloric acid, contains 16 standardized sections detailing hazards and handling.

What is a Safety Data Sheet (SDS)?

100

Because an ICP-OES uses an intense radio-frequency induced plasma torch, technicians must never look directly at the plasma without this specific type of protective eyewear, or built in shield, to prevent retinal damage.

What is UV-blocking (or certified tinted) safety glasses/shield?

100

This term describes the lowest temperature at which a volatile crude oil sample gives off enough vapor to form an ignitable mixture with air near its surface.

What is the flash point?

100

This 3-letter acronym refers to the mandatory risk-assessment process performed before any new lab procedure is executed, mapping out steps, hazards, and controls.

What is a JSA (Job Safety Analysis) or JHA (Job Hazard Analysis)?

200

This is the maximum 15-minute exposure limit (STEL) for H2S mandated by OSHA, a critical threshold when opening sour crude sample containers.

What is 15 ppm? (Note: ACGIH recommends 5 ppm, both are acceptable answers).

200

This piece of emergency laboratory equipment must be used immediately to flush your eyes for at least 15 continuous minutes if they are accidentally splashed with a corrosive chemical.

What is an eyewash station?

200

Ion Chromatography (IC) and HPLC systems operate under immense hydraulic pressure; before troubleshooting a leak, technicians must perform this action to prevent high-velocity chemical injection injuries.

What is depressurizing the system (or turning off the high-pressure pump)?

200

You should keep all equipment and open flames away from these liquids, which can easily catch fire

What are flammables (or combustible liquids)?

200

If a lab tech suffers a minor cut or chemical splash, this report must be filled out immediately, even if the injury doesn't require professional medical treatment.

What is an Incident Report (or First Aid Log)?

300

Before cracking open any sample container from a, lab technicians must use this specific, personal electronic device clipped to their collar or breathing zone.

What is a personal H2S monitor (or multi-gas detector)?

300

According to standard laboratory chemical hygiene plans, this is the maximum distance an emergency eyewash station can be located from any hazardous chemical handling area.

What is 10 seconds (or approximately 55 feet)?

300

X-Ray Diffraction (XRD) units used for mineralogical core analysis utilize internal shielding and safety interlocks to protect the operator from this specific type of invisible, mutagenic hazard.

What is ionizing radiation (or X-ray radiation)?

300

This color code or symbol on a chemical label specifically warns you that a substance can easily catch fire.

What is red (or the flame pictogram)?

300

When a massive surge of produced water or crude samples arrives from the field, this unsafe physical practice—often leading to musculoskeletal injuries—must be mitigated using team lifts or ergonomic carts.

What is improper manual lifting (or overexertion)?

400

When a fixed lab alarm sounds indicating a H2S release, personnel must immediately evacuate to these designated outdoor locations, choosing the one upwind based on the windsocks.

What are muster points (or assembly areas)?

400

This three-letter acronym refers to items like safety glasses, lab coats, and nitrile gloves that serve as your final line of defense against chemical exposure.

What is PPE (Personal Protective Equipment)?

400

The exhaust system of an ICP-OES must be dedicated and continuously running to safely remove these two specific hazardous outputs generated by ionizing oilfield brines.

What are ozone and toxic chemical fumes/vapors/metals?

400

To prevent them from falling and exploding under high pressure, gas cylinders must always be secured with these.

What are chains (or safety straps)?

400

To learn from everyday work, use the 4D’s (When doing this work, what do you find……).

  • What are Dumb, Dangerous, Difficult & Different?
500

This colorless, irritating gas is formed when H2S is flared or burned off during high-temperature laboratory testing, such as crude oil distillation or combustion analysis.

What is Sulfur Dioxide (SO2)?

500

This specialized ventilated enclosure, vital when testing volatile Permian condensates, must maintain an average face velocity of 80 to 120 feet per minute (fpm) to be considered operational.

What is a chemical fume hood?

500

When turning off a Gas Chromatograph (GC) that utilizes a flame ionization detector (FID), you must always ensure the hydrogen gas flow is shut off before the detector cools to prevent this safety hazard.

What is an explosion?

500

This is the specific class of fire extinguisher required to put out a fire involving flammable liquids like crude oil, heptane, or diesel fuel.

What is a Class B fire extinguisher?

500

These three words refer to the 3L's for leader led work insights.

What is Listen, Learn, Lead?