Sweet Science
Unwelcome Additions
Hidden Hazards
Every Piece Matters
Supply Chain Smarts
The Culture
PPE
100

These tiny organisms are controlled when we cook syrup in kettles or cookers before depositing candy.

Microorganisms

100

A broken scraper, pen cap, or piece of glove would be classifies as this hazard at our sites.

Physical Hazards

100

When a risk is identified at another Ferrara plant, this communication alerts our site to act.

Quality Alerts

100

At our site, one missed GMP can affect not just one candy, but this many products produced in a single run.

Thousands or Millions of pieces

100

Ingredients must come from suppliers approved by this Ferrara program before receiving locked trailers.

Approved Supplier Program

100

This belief means operators, mechanics, sanitation, QA, and leadership all share responsibility.

Food Safety is everyone's job

100

Hairnets, beard covers, gloves, earplugs, and safety glasses are examples used daily at our site.

Personal Protective Equipment (PPE)

200

Documented time and temperature settings on our cookers are an example of this validated control.

Kill Step

200

Finished packages pass through these systems on our lines before palletizing.

Metal detectors

200

Color‑coded utensils, dedicated lines, and verified cleanouts support this program on shared equipment.

Allergen Management

200

When food safety controls fail in high‑volume production, the impact shifts from a single defect to this type of consumer risk.

Widespread consumer exposure

200

Raw material receiving by QA confirm ingredients meet these agreed‑upon requirements.

specifications / COAs (Certificates of Analysis)

200

Using stop‑work authority or telling a supervisor demonstrates this behavior on the floor.

Speaking up

200

This group—including visitors and leaders—must follow PPE rules in production areas.

Everyone

300

Low moisture in gummies and hard candy helps control bacteria by limiting this factor.

Water activity

300

Tool control boards, belt inspections, and good housekeeping are examples of this prevention strategy.

Foreign material prevention

300

Sanitation chemicals left on equipment due to improper rinse steps create this type of hazard.

Chemical hazards

300

Following SOPs, CCPs, and QPs every time helps prevent this food safety issue from spreading across large batches.

Cross-contamination

(acceptable: allergen cross‑contact, foreign material spread)

300

Seals, trailer condition, and temperature checks help prevent risks during this phase.

Transportation

300

If you see foreign material or mislabeled product, this action is expected—even if it impacts downtime.

Stopping the line

300

PPE prevents contamination from associates to the _____.

Product

400

Swabbing drains, equipment frames, or room floors supports this verification program at out sites.

Sanitation/Preventive control

400

Installed before mixers or depositors, these devices capture ferrous metal from ingredients.

Magnets

400

A loose bolt on a conveyor or cracked scraper blade is an example of this hazard category.

Physical hazards

400

Consistent sanitation, allergen controls, and inspections across all Ferrara sites help prevent this food safety outcome.

Recall
400

Diluting ingredients or mislabeling origin for cost savings is an example of this risk.

Food fraud

400

Leaders show commitment by wearing PPE, following GMPs, and responding to concerns in this way.

Leading by example

400

Torn gloves or improperly worn beard nets increase this type of food safety risk.

Foreign material contamination

500

Reviewing ingredient specs and supplier disclosures helps manage these chemical risks before use in production.

Chemical contaminants

500

Preventing foreign materials protects consumers and helps maintain this critical business asset.

Brand trust/consumer trust

500

Process of using posted photos in production and QA areas to quickly recognize risks.

hazard identification/ awareness

500

In mass production, food safety depends on each employee doing this correctly, every time, without shortcuts.

Following food safety procedures / GMPs

500

Managing risks upstream helps keep unsafe product from reaching our production floor.

Ingredient integrity/ preventive risk management

500

Annual refreshers, and observations help maintain this skill level among associates.

Training and competency

500

Proper PPE protects employees and builds this with consumers.

Consumer trust

(acceptable: employee safety)