Window Film
PPF
Safety
Quality
rewind basics
100

Negative curl is towards the PS side of the film 


True Or False

True

100

When removing PPF cast sheets, you should remove the cast at ______FT for larger widths and 1200-1500 for smaller widths.

1000FT

100

Before lifting rolls in rewind, a test lift is required.

How many inches is required on this lift?

6"

100

What are the four types of QMS?

Quality Control

Quality Assurance

Quality Management

Total Quality Management


100

How do you identify a 3M safety box(non folded vs PPF box) without visual instinct. Because the thickness is close to equal.


Hint Something is stamped on the box!

Bottom of the box is written out, 3M safety Bottom

200

When doing footage checks and you happen to be off and a retest is needed, SOP states that you should adjust on the rewind controller in ______increments?

0.1

200

With PPF boxes, how much of a gap should be considered on the tops?

1/2"

200

When running safety film, what thickness and above is considered "two man lift"?

anything above 4mil

200

Do to windscreen testing, what level VLT is required?

_____% and above


2)what degree angle do you hold the film when grading?

1)70

2)35d

200

When running the box machine, what push's the boxes through the machine?

Blank pusher

300

Question pertains to tensions

1)When running a 100FT roll, the tension displayed should level out after roughly how many seconds?

2)This tension should be a plus or minus what?

1)20 secs.

2)2 lbs

300

1)When running PPF and you step away for a period of time, film must be discarded onto a core and  thrown away after how many minutes?

2) When discarding film, approximately how much of the film should be disposed of?

1) 15mins

2)6FT

300

What is ground rule #7 in the Process safety ground rules?

Ensure people are clear of moving machinery?>=

300

When doing pause line test

1)The first pause should last how many seconds?

2)Second Test should last how many seconds?

1) 3 sec.

2)10sec.

300

Box machine setting #5 is what?

Blank Stopper

400

For tensions,

When running down to the last 1500FT, this requires extra attention, meaning it should be monitored every _______ rolls. 

5

400

1)When running 72" PPF, what program setting should be selected PPF C?


2)What should the pounds be?

1)S3


2)11-14 lbs

400

What does rule 5 on the process safety ground rule stand for?

Never position your body under suspended loads.

400

When performing a SR scratch test, you must make sure your X's are _____inches from the edge?


And Tape must be ______ inches long

1) 2"

2) 2.5

400

What does "R" stand for in OPERATE(Basic operator expectation)

Respond to feedback

500

When Inflating the rewind side, what is the PSI target for the air /shaft

30-36LBS

500

When looking at PPF Barcode sheet(B grade) what symbol is used to identify it is B grade?.

+/Plus symbol

500

For lockout tagout, what color lock does blue stand for

Contractors

500

When doing a curl check, For the Test 1 sample, how many spray pumps is required when spraying both sides of film

15 pumps

500

"WP" which is in the description on the Rewind Barcode sheets, stands for what??

Window Packaging