Safety / DOT
This is the minimum PPE that should be worn, anytime we are working on a customer location.
What are coveralls, steel/composite toe boots, Hard Hat, Safety Glasses?
This is what we call the time it will take to pump cement and displacement.
What is pump time?
This is the number of employees that MUST be present when coupling/uncoupling a tractor to a trailer.
What is 2?
We should ALWAYS complete these 2 things, prior to beginning any kind of maintenance on equipment.
What are JSA and Lock Out / Tag Out?
These are 2 reasons for using wiper plugs.
What is to clean inside of casing, separate fluids, and to give indication displacement is complete.
After the immediate supervisor, this is the company that should be contacted in the event of an injury or first aid event.
What is AXIOM?
This piece of equipment is used to drop wiper plugs on the fly if desired, without having to open up the casing.
DOUBLE:
What are 2 risks that may be presented if plugs need to be dropped using a swage?
What is a plug container?
Pressure inside the casing and no well control if floats fail.
These 2 factors are considered when determining the amount of cement we can load into a bulk tank.
What are 80% of total volume and DOT weight limits?
This is the frequency in which we need to replace or recertify Bulk PRV's
What is every 2 years?
These are 3 purposes for drilling mud
What is to provide well control, lubricate and cool drill bit, and carry cuttings to surface.
This is a tool used to determine whether the threads we are connecting to are indeed 1502.
DOUBLE:
This is a common connection that is often mistaken for 1502 and will make up to a 1502.
What is Fig. 602 or 1002
These 2 devices prevent overpressure events on the cementing pump trucks.
DOUBLE:
How do they Work?
What are the PRV and EKO?
PRV Mechanically Opens to release pressure, EKO electronically disengages the transmission to prevent overpressure.
These are three important things to check if the operator indicates he is not receiving bulk cement.
What is air in silo, discharge valve open fully, packed off/jet line, product in silo/what silo are we discharging, compressor engaged/running, condition of PRVs, fluffer lines open?
This is the system that Halliburton uses to manage the business and streamline its operations on a global level assuring some consistency amongst different locations.
What is HMS?
Name 3 cement additives and their purpose
Additives
In regards to the air brake system, this is the pressure range in which the Spring Brake pop out should commence in the event of a low air pressure condition.
What is 45 to 20 PSI
This is the equation we use to determine maximum pump rates with abrasive fluids through Halliburton DME?
What is ID^2(2.3)
9.3 bbls / min
This is the frequency in which bulk tanks should be recertified (i.e. wall thickness/micro fractures).
What is 5 years?
Cement mix water should have no more than 3000 ppm of this substance.
What are Chlorides?
This is the definition of ECD, what it consists of, and what it means to us.
What is equivalent circulating density, hydrostatic pressure plus friction pressure?
According to the new classification of hazards these are the 10 Key energies?
What are Gravity, biological, chemical, electrical, equipment/machinery/tools, noise, muscular/ergo, radiation, stored energy, and thermal.
This is what dictates the maximum working pressure of the HT400.
Double - What are the pressures for each
What is the diameter of the plunger in the fluid end?
20k, 14k, 11,200, 9k psi.
When inspecting hoses on bulk equipment it is important that 3.5" and larger hoses have this many bands on each end, securing the fitting to the hose.
What is 3 bands per end?
This is the process we follow if the job scope or basis of design changes from the original plan.
What is the MOC Process?
In regards to cementing best practices, What does C.A.M.P.S. stand for.
What is centralization, annular fluid velocity, mud conditioning, pipe mechanical aids, spacers and flushes.