Work Instruction
What are the 2 main things for verify for Work Instructions?
What is CID and REV.
What are the 5 RDF Expectations?
1. Show up for work
2. Be ready for work
3. Be respectful
4. Follow Procedures
5. Be Engaged
When is it acceptable to follow verbal orders?
It is not acceptable to follow verbal orders
What is definition of Nonconforming Material?
Any material or product that fails to conform to the requirements of the TDP, Contract, Specifications (solder, test etc) and WKI's.
What is the Manufacturing Procedure for "Manual Soldering per ANSI/J-STD-001"?
What is MP1045?
What do you do before starting an Operation?
Check if you are Qualified for the Operation
What do you when there is a Dropped Hardware?
1. HALT
2. Do not pick it dropped hardware
3. seek help (VSL, ME, QE, VSM)
(W009, P0063, W0009-1, P0080)
What is the chain command for Operation and Quality?
What is Inspector Lead, VSL, VSM for operations.
What is QE, QE LEAD, QM for Quality.
What is the definition of Scrap?
Nonconforming Hardware that's been deemed unable to be reworked/repaired and is unsuitable for use.
NOTE: in order to fulfill all SCRAP requirements per P0080:
1) Hardware must be dispo'd as SCRAP
2) Need to be conspicuously marked or physically rendered unusable.
3) Delivered to designated SCRAP area in Shipping.
What is the process called to document Supplier issues and enable screening during forward flow production?
What is Quality Watch?
Name 4 different types of Work Instruction?
What is Assembly WKI, Test Instruction, Packaging Instruction and Rework Instruction.
What are 4 FOD Control Levels?
Which one apply to RDF?
What is General Housekeeping, FOD Awareness, FOD Containment, FOD Critical.
General Housekeeping, FOD Awareness, FOD Containment.
How many categories are there for TEE?
a. Personal Warranty
b. Safety
c. Quality
d. Cost
e. Schedule
How is Nonconforming material controlled?
1. Document the defect
2. Physically tag the hardware with a system generated and/or approved tag.
3. Segregate the hardware with the defect on Red Rack (as practicle)
What is the difference between our Non-Conforming Process and Hold Process?
Bottom Line:
1) No HOLD tag items should be on NC rack. (vice versa)
2) HOLD process is intended to Evaluation only or when issue cannot be documented in PRISM.
What processes allows you to deviate from WKI and build at risk?
What is MDEV (Temp Process), Variance and MLA.
What are your common PPE/Equipment needed when working with ESD Hardware?
What is Smock, ESD Wrist Straps, ESD Shoes.
What is Ionizer, Grounded Work Station, Constant Monitoring System, Foot Checker.
What are the 7 wastes?
a. Correction
b. Overproduction
c. Movement
d. Waiting
e. Inventory
g. Processing
How many approved N/C tags are there to identify a defective part?
What is four?
(P0080, P0080-1)
Name the 3 commonly used Standards for Quality Workmanship?
What is J-STD-001, IPC-620, and IPC-610.
Name the 6-7 main components of a Work Instruction?
- Sections of WKI
What is Cover Page, Route Sheet, Operations, Configuration Page, Assembly Parts List, Safety (and General Instructions).
What does the acronym "OAR" stand for?
Ownership
Accountability
Responsibility
Name all 9 categories listed in CCA Form?
1) Housekeeping
2) ESD/EED Areas
3) Test/Calibration
4) Documentation
5) Hazardous Materials
6) Aged Date Material/Expiration
7) Areas Containing 1.4 Explosives
8) Standard Operating Practices
9) Material Handling
What are the three Classification of Nonconformances?
What is
1. Minor (does not affected fit, form, or function)
2. Major (cannot be eliminated by rework)
3. Critical (Hardware is hazardous, unsafe)
What is the (5) Order of Precedence when there is a question about a defect?
1) Contract
2) Drawing/TDP
3) STDs (includes IPC)
4) Manufacturing Procedures
5) WKI