It's Just a Phase
Crystal Theory
Safety First!
Practice, Practice, Practice
Mind Your Metals (2x if you get the metal)
100

This tells us the phase composition of a multiphase material.

What is a tie line/the lever rule?

100

This kind of defect occurs when an atom is missing in the crystal lattice.

What is a vacancy?

100

You should NEVER touch this with your bare hands.

What is hot metal?

100

Metal will heat up when you do this with a Dremel. (BE CAREFUL.)

What is polishing?

100

A microscopic mixture of at least two elements including at least one metal.

What is an Alloy? (Aluminum)

200

A phase region is identical in these two properties.

What are chemical and mechanical properties?

200

The region where two crystals meet each other.

What is a grain boundary?

200

The most important thing for the two people casting to do after wearing PPE.

What is communication?

200

This element of our mold alloys gases to escape, limiting porosity issues with our casts.

What are vents?

200

The thing which you should never ever buy because it's super flammable.

What is metal Powder? (Polonium)

300

Fixed ratio metal/metal-nonmetal compounds found on a phase diagram which are not solid solution phases.

What are intermetallics?

300

Larger grains contribute this property to a cast while smaller grains contribute this property to a cast. Grain size can be altered by doing this after casting. (3 parts.)

What is ductility?

What is strength?

What is heat treatment?

300

All of the PPE you need to wear when casting. (8 things, remember hair)

What are a flame retardant lab coat, long pants, closed toed shoes, fireproof spats, hair tied back, face shield, heat resistant gloves, and fireproof apron?

300

One casting partner uses a spoon to remove this from the top of the crucible.

What is dross?

300

A mechanical property which measures the ratio of applied stress to the resulting strain in the plastic regime.

What is Young's Modulus? (Molybdenum)

400

A phase change which happens to tin at roughly 56ºF.

What is tin leprosy?

400

This unit cell forms the distinct six-sided geometry that we see in quartz and is also prevalent for zinc, titanium, and magnesium.

What is a hexagonal close packed unit cell?

400

The colors on the NFPA diamond and their meanings.

What are red (flammability), yellow (instability), blue (health), and white (extra hazards)?

400

This practice minimizes metal-air mixing, which reduces negative effects like oxides, hydrogen embrittlement, and porosity.

What is a smooth pour?

400

The location on the phase diagram where two distinct solid phases and the liquid phase coexist.

What is the Eutectic point? (Europium)

500

The three most prevalent phases in our alloys.

What are alpha aluminum (ductility), eta zinc, and epsilon copper-zinc intermetallics (strength)?

500

This equipment is necessary to actually see defects in a metal crystal.

What is a scanning electron microscope?

500

This happens to water when we put it on a metal fire. (Think about chemical bonding and what the products do.)

What is water splits into H2 which rises and explodes and O2 which fuels the flame?

500

The solution to this problem is better mold clamping.

What is penetration?

500

The crystal unit cell for aluminum and copper crystals.

What is face centered Cubic? (Copper)