Willems Baggers
Willems Baggers pt2
Quality defects
quality defect pt2
past knowledge
100

Pushes wool into the bag

Exit Piston

100

Where the operator starts, stops and makes adjustments to the machine

Human Machine Interface (HMI)

100

a quality defect where the blanket does not complete the process of curing after exiting the curing oven.

uncured 

100

a quality defect usually sourced at the fiberizers which molten glass falls into the blanket.

Hot Glass

100

the bars keep tension and feed strap from strapping rolls to machine

dancing bar

200

a piston compresses the wool along its width

Horizontal Compression 

200

connects film together 

film splicing

200

a quality defect where water or binder from the hot end saturates parts of the blanket.

Wet Wad

200

who do you notify when there is a product defect 

Line Tech

200

a piece of equipment the finished rolls enter into order to separate the rolls into individual pieces using a combination of conveyor speed and bend between the angle conveyors

roll breaker

300

Generic term for the white blowing wool portion of our Manurfacturing plant. 

loose fill

300

the part of the bagger operation where the fiberglass  is distributed back and forth between the two baggers

diverter

300

a quality defect where the build up of fiber on the hot end moving walls falls into the blanket.

Dry Wad

300

when dealing with wet and dry wad, a general rule of thumb is that any defect can be picked off the blanket if it is smaller than a?

fist

300

equipment on the conveyor system that moves when in auto to send the rolls to the machine that is ready for it, or the belt that is ready for it

Diverter
400

a piece of equipment at the north end of the transport duct where the fiberglass is separated from the air system and introduced into the bagging machine.

condenser

400

fast feed

gross dosing

400

a quality defect in the blanket where a lack of binder in the blanket causes fibers not to hold together well.

binderless

400

this should be legible from up to 12 feet away? 

ID print

400
this person ensures that correct film, is running and the rolls are getting packaged correctly, while maintaining a clean and safe work environment

a TRAINED Production associate

500

The part of the fiberizer that produces the fibers used in our loose fill. The loose fill system has 4 of these.

spinner

500

slow feed

fine dosing

500

a quality defect where packaged rolls or batts, once opened do not meet required thickness specifications 

poor recovery

500

a quality defect where the faced backing does not line up with the center of the batt. If the tabs of the facing when flipped out do not extend over the edge of the batts, then the product should be scrapped 

poor facing alignment 

500

right at the exit of the oven the area that cools off the plastic and rolls it smooth around the product 

cooling tower