MANUFACTURING BASICS
TEAMS & PLANT ROLES
INDUSTRY 4.0 & IIOT
INDUSTRY 4.0 & IIOT
PRACTICING SAFETY
100

This is the process of converting raw materials and parts into finished goods.

Manufacturing

100

The employee at the next step who receives another employee's work is called this type of customer.

Internal customer

100

This industrial revolution introduced electricity, assembly lines, and mass production.

The Second Industrial Revolution

100

Safety should be the number one priority for this group in the workplace.

All employees

100

Companies can perform these routinely to determine whether their safety measures are working or need improvement.

Routine safety inspections

200

This manufacturing segment commonly produces products in liquid or gas form, such as pharmaceuticals, shampoo, and toothpaste.

Process manufacturing

200

This decision-making approach means everyone accepts the same decision even if it is not everyone's first choice.

Consensus

200

Industry 4.0 is strongly associated with this type of facility where machines, sensors, devices, and people communicate in real time.

Smart Factory

200

This agency establishes and enforces mandatory workplace safety and health standards.

OSHA

200

This analysis is a strong method for integrating safety into the way a job is done.

Job Safety Analysis (JSA)

300

This technology creates an object from a digital 3D model by adding material layer upon layer.

Additive manufacturing

300

This department monitors and measures production processes and makes sure products meet customer requirements.

Quality Assurance (QA)

300

Nanotechnology, artificial intelligence, and robots are examples of technology from this industrial era.

Industry 4.0

300

This agency protects human health and the environment, including protection from airborne and waterborne contaminants.

EPA

300

These detailed documents explain each step in a work process and help employees perform the job consistently.

Standard Operating Procedures (SOPs)

400

This improvement approach focuses on removing waste, reducing cost, and shortening the time needed to make and deliver products.

Lean manufacturing

400

On a high-performance work team, the team leader has this level of decision-making authority compared with the other team members.

Equal decision-making authority

400

Standardized in the early 1980s, this technology allowed machines from different manufacturers to be physically connected.

Ethernet

400

This law requires manufacturers to report information about chemicals they store, use, release, or dispose of.

EPCRA

400

Until corrective action is taken, safety concerns should be handled this way.

Tracked and reported

500

A product looks good and works correctly, but it will not connect to the machine it was designed for. This one of the Three Fs has failed.

FIT

500

This role sets the plant's vision, establishes goals, and creates or implements the plan for overall success and growth.

President or General Manager

500

This IIoT component allows networked devices to exchange information and act without human assistance.

Machine-to-machine communication

500

This group includes employees and managers working together to maintain a safe work environment.

Safety committee

500

The module identifies this as the number one cause of workplace accidents.

Overexertion