Safety First
What are the three words employees should follow when they encounter an unsafe or abnormal condition?
What is STOP CALL WAIT!
What is the basic quality message from orientation?
What is Build it right. Stop when it is not right.
How many acres does the monroe site cover?
What is 70 acres?
What devices are employees not allowed to use on the production floor?
What is cell phones, earbuds/headphones, and smart watches.
What does reliable output start with?
What is Safe, Repeatable work.
What should you do if a machine guard, light curtain, or other safety measure is malfunctioning?
What is STOP CALL WAIT- Never disable or remove it.
What does KC mean?
Which building is home to Valve Timing Control?
What is Building 1
What are you suppose to do if you leave for break?
Clock out and clock back in when you return
Name one of the five S's?
What is Sort, Set in order, Shine, Standardize, and Sustain.
Where are emergency action maps located?
What is each building, office, at the exits.
What does VC mean?
What is Vital Characteristics - A characteristic that could seriously affect vehicle/component function if not controlled properly.
What component is made in Building 2?
What is Prop Shaft?
How many points are you allowed to get before termination?
9 Points
Name one benefit of 5S listed in orientation.
What is increase efficiency, greater wellbeing, spotting malfunctions, or improved quality.
What should you do if you see an oil spill on the floor?
What is Stop and report/ address the unsafe condition using STOP CALL WAIT
Where can you look to indentify whether your process is KC or VC?
What is the top of the Work Instruction or above your machine.
What two customers does Building 3 have?
What is Ford and Subaru
What should an operator do when they'll be absent?
What is give 24-Hr notice of an intended absence and call in every day they are absent.
Name two things that affects cost.
What is Scrap, Downtime, Rework, Damaged Material, wasted motion, or Missed customer delivery.
Why should Injuries, First aid, Near Hits, and unsafe conditions be reported?
What is to raise awareness, encourage improvements, and inspire urgency.
What should you do on a KC/VC process when something looks wrong?
What is stop and ask and report the issue.
Which way do you turn at the gate to get to the nurse, HR, Payroll office?
What is Left.
Where can harassment be reported?
What is to your supervisor or the Human Resources Department.
Name two materials/items Astemo recycles.
What is Aluminum shavings, Steel Shavings, Steel/Aluminum parts, Prop Shafts, Cardboard, Shredded Paper, Wastewater, Light bulbs and batteries.