Cooling System Basics
Heat Transfer
Cooling System Components
EV Thermal Management
Climate Control & A/C
100

What are the four main purposes of a vehicle's cooling system?

What is reach operating temperature quickly, maintain operating temperature, remove excess heat, and provide passenger comfort?

100

What are the three types of heat transfer used in vehicles?

What is conduction, convection, and radiation?

100

What does the radiator do in the cooling system?

What is removes heat from coolant using airflow and heat exchange?

100

What is the ideal operating temperature range for lithium-ion batteries?

What is 60°F to 95°F (16°C to 35°C)?

100

What system removes heat and humidity from the air?

What is the air conditioning system?

200

Why is it important for a vehicle to reach operating temperature quickly?

What is to reduce energy waste and improve efficiency and emissions?

200

What type of heat transfer occurs through direct contact?

What is conduction?

200

What is the function of the radiator cap?

What is maintains pressure and allows coolant to move to/from recovery tank?

200

What cooling method places components directly in e-thermal fluid?

What is direct immersion cooling?

200

What is the function of the cabin air filter?

What is removes contaminants from cabin air and improves air quality?

300

What happens if an ICE vehicle runs too cool or too hot?

What is running too cool causes rich fuel mixture; too hot can warp metal and damage gaskets?

300

What type of heat transfer involves fluid movement?

What is convection?

300

What component circulates coolant through the system?

What is the water pump?

300

What are e-thermal fluids and why are they used?

What is synthetic fluids with dielectric properties for safe and efficient cooling?

300

What is the difference between a resistive heater and a heat pump?

What is resistive heaters generate heat; heat pumps transfer heat efficiently?

400

What component helps regulate the engine temperature by opening and closing?

What is the thermostat?

400

What type of heat transfer uses electromagnetic waves?

What is radiation?

400

What is the purpose of the coolant recovery tank?

What is stores excess coolant and prevents air contamination?

400

What happens if you charge a lithium-ion battery below freezing?

What is lithium plating and permanent battery damage?

400

What does the orifice tube do in an A/C system?

What is reduces refrigerant pressure before entering the evaporator?

500

What are the consequences of overheating in EVs and ICE vehicles?

What is engine damage, reduced efficiency, possible fire, and system failure?

500

How do heat exchangers use these types of heat transfer?

What is by transferring heat between fluids using conduction, convection, and radiation?

500

What causes a radiator hose to collapse after engine shutdown?

What is a faulty vacuum valve in the radiator cap?

500

What components in EVs require thermal management?

What is traction batteries, e-motors, power electronics, inverters, and fast chargers?

500

Why is refrigerant recovery and recycling important?

What is to prevent environmental damage and comply with legal regulations?