The Prep & Pack Zone
Instrument Assembly
Rigid Containers

Packaging & Materials
Quality & Safety
100

The Preparation and Packaging area should be physically separated from this "dirty" area.

What is the Decontamination Area?

100

All instruments with hinges or box locks must be placed in this position during assembly.

What is the open (or unlocked) position?

100

This part of the container lid must be inspected for nicks, cracks, or debris to ensure a proper seal.

What is the gasket?

100

This is the common name for the diagonal folding method used for small trays.


What is the Envelope Fold?

100

This is the maximum weight allowed for a container or instrument tray.


What is 25 lbs?

200

This is the required temperature range for the Prep and Pack room.

What is 68°F to 73°F?

200

These devices are used to keep hinged instruments open and organized within a tray.

What are stringers?

200

These "locks" are used to show that a container has not been opened since it was sterilized.

What are tamper-evident seals?

200

This is the only type of tape that should be used to close a wrapped package.

What is indicator tape (or sterilization tape)?

200

If an instrument is missing from a tray, this must be attached to the outside to alert the OR.

What is a "Missing Item" tag?

300

Technicians must wear these long-sleeved garments to contain "skin squames" (shedding).

What are scrub tops or warm-up jackets?

300

This type of internal indicator must be placed in every tray or container.

What is a Chemical Indicator (CI)?

300

Rigid containers can be made of plastic, anodized aluminum, or this material.


What is stainless steel?

300

These dual-material pouches allow you to see the instrument inside.

What are paper-plastic (peel) pouches?

300

This process involves numbering similar trays (e.g., Major #1, Major #2) to track errors.

What is tray identification or tracking?

400

This is the required humidity range to prevent packaging materials from becoming too dry or too damp.

What is 35% to 60%?

400

To prevent damage, these heavier instruments should always be placed here in the basket.

What is the bottom?

400

This must be checked to ensure it is secure and the correct size for the container.

What is the filter (or filter manifold)?

400

This term describes the "wicking" of moisture and bacteria through a wet packaging material.

What is strike-through?

400

These are the three things a package label must typically include.

What are the tray name, initials of the tech, and the date (or load number)?

500

If physical separation from Decon isn't possible, this must happen before clean assembly can begin.

What is thorough cleaning and decontamination of the area?

500

When assembling basin sets, this must be placed between nested basins to allow for air removal and drainage.

What is a non-linting absorbent material (like a towel)?

500

To prevent "superheating," containers should be allowed to reach this temperature before being opened.

What is room temperature?

500

These "single-use" materials are usually made of plastic resins and are bonded together to form a barrier.


What are non-woven materials?

500

This is the primary goal of any packaging system—to keep an item sterile until this moment.

What is the point of use?