Week 1-4 : Take Charges
Week 1: Intro to the T/C Program: True or False: When is the best time to create a Take Charge?
A. When Risks and improvements opportunities are identified during work?
B. When you are instructed to by your supervisor?
C. After your or your coworkers has been injured.
A. When Risks and improvements opportunities are identified during work?
Coil Width Freq
Coil Width is to be measured 1hr after the start of each shift. True/False.
False. Coil with is to be measured at the Start of each coil.
Tabless Welder:
A CC flag fold over occurs when a part of the cathode flags does not get welded under the CC and the flag edge folds over the current collector as shown below:
True or False
TRUE:
A CC flag fold over occurs when a part of the cathode flags does NOT get welded under the CC and the flag edge folds over the current collector as shown below:
Terminal Assembly - Bridge (Reaction Plan)
1. If a sample fails Mitutoyo Roughness Gage you should
A. Stop the Machine
B. Notify Production Supervisor
C. Call Solomon at Home
D. Call 911
A. Stop the Machine
Quality testing can be performed on the mother roll after it is placed on the unwinder shaft with supervisors' approval. True or False?
False.
Quality testing MUST be performed on the mother roll before it is placed on the unwinder shaft.
Take Charge Week 2: Best Practices
Not all fields are required to be completed. True/False
False: Every piece of information is valuable, so try to complete every field on the form if you have the information, not just the required fields
EVALUATION/MEASUREMENT TECHNIQUE
Visual Inspection are to be taken from 2 pockets the First and Last from the buffer. True/False
False: 3 / Pocket
(First / Middle /Last from buffer)
For defects of ,Notch Root to Slit Edge,Buried Height to Slit Edge, Nubless Height to Slit Edge. How many samples are to be check for incomplete notching in step 4.
A: 30
B: 15
C:10
Check 10 samples for incomplete notching. If found execute OCAP - Laser Notching
Terminal Assembly - Bridge Visual Inspection:
1. If sampling fails criteria,
A. Stop machine and notify responsible ME/PE/QE/QS. QS to define containment actions.
B. Shut down process and notify your QS
C. Run to the bathroom and hide.
A. Stop machine and notify responsible ME/PE/QE/QS. QS to define containment actions.
Visually inspect for compressed or damaged edges on every 3rd Mother roll. Ture or False
False: Every MR is to be inspected for compressed or damaged edges
Week 3: Types of Take Charge Submissions Categories
What does SPARC stand for?
A. Safety/People/Accuracy/Ready/Cost
B. Satisfy/Product/Actual/Real/Cost.
C. Safety/People/Accuracy/Rate/Cost/
C. Safety/People/Accuracy/Rate/Cost.
In case of CMM is down what is the process?
A. Use Lineside SME to continue validation in same frequency.
B. Notify PS and QE,
C. Generate CMQ ticket through MES.
D. Follow SME Checks OCAP
E. All of the Above
E. All of the Above
Why do flag fold overs happen?
A: Because of improper tool setup.
B: Because winding variation leads to different dome diameters
c: Because operator failed to initiate the proper winding rotation
B: Because winding variation leads to different dome diameters
If sharing Cell Height samples with Burst Test samples (see TS-0022983), conduct height measurements after burst testing. True or False.
False:
If sharing Cell Height samples with Burst Test samples (see TS-0022983), conduct height measurements BEFORE burst testing.
When Visually inspecting the mother roll for creases on all whoppers Unacceptable criteria (Level 4) is.
A: Severe diagonal creasing with visible damage/cracks on the ceramic and electrode
B: Severe creasing with foil fold
C: Several holes, folds, and tears on the foil area.
D: A/C
E: All the above.
E: All the above.
Week 4: Take 5 (Stop Work Authority) Process
Which of the 6 below is NOT part of the process
1.Call a Stop
2. Collaborate and Notify
3. Confirm associated hazards
4. Collect all required information
5. Control the Hazards
6. Close Loop
4. Collect all required information
Burr at punch hole location checks are performed every.
A. Startup and every two hours
B. Startup and Every hour
C. Startup Only and in-between bathroom breaks.
B. Startup and Every hour
What does MD Overhang IW stand for?
A: Mechanical Direction Overhang Inner-Wrap
B: Machine Direction Overhang Inner-Wrap
C: Machine Direction Overhang Inner-Wave
B: Machine Direction Overhang Inner-Wrap
If any required calibration certificate is missing or expired, you are to.
A: Notify your supervisor or lead immediately and continue processing.
B: Stop work and escalate nonconformances to the Calibration team.
C: Take a break and eat your food in the Assembly area and wait for help.
B: Stop work and escalate nonconformances to the Calibration team.
When visually inspecting the mother roll for creases on all whoppers. Acceptable criteria (Level 2). Which one is unacceptable
A: Some wrinkle, but no creasing on the foil area
B: No holes
C: No folds
D: No tears
WEEK 3: LIFE Take Charge Submissions.
Which one of the 5 listed is not a LIFE potential?
1. Loss of Reputation
2. Injury or Illness
3. Fire/Thermal Event/Property Damage
4. Environmental Impact
5. Engagement
5. Engagement
Straightness(A27) What should you do If one sample is over spec?
A. Run two more and assess values. If 2 out of 3 samples do not meet spec, stop press and alert PS/EPT/QE.
B. Run one more and assess values. If 1 out of 3 samples do not meet spec, stop press and alert PS/EPT/QE.
C. Shut down the press and notify Production Supervisor
A. Run two more and assess values. If 2 out of 3 samples do not meet spec, stop press and alert PS/EPT/QE.
Tensile pull strength is a quality measurement that is used to determine the effectiveness and strength of a weld. What are the two components of the JR required for this test.
The CC and Lid, are welded onto the Jelly Roll and require for this test.
Once the burst test is completed. Open the tank and remove the burst cell. Visually inspect the sample. Make sure the lid burst as designed before the weld, ball, or terminal if you see a weld bursting before the lid. You are to.
A: Escalate immediately
B: Escalate immediately and create a Cell Manufacturing Quality Lab (CMQL) ticket
C: Take a 1hour lunch break and then notify your Lead or Supervisor.
B: Escalate immediately and create a Cell Manufacturing Quality Lab (CMQL) ticket
When
Measure the layers of telescoping on both sides of the mother roll. The maximum allowance of telescoping is
A:30mm
B:20mm
C: 10mm
B:20mm