Metals
Polymers
Woods
Textiles
Papers and Boards
100

What are the two types of metals?

ferrous and non-ferrous

100

what is a word commonly used instead of polymer when describing the material.

plastic

100

What are the two main categories of wood?

Softwood and Hardwood
100

What are the two types of fibres that make most textile products?

natural and synthetic fibres

100

Name three different types of boards

corrugated board, mounting board, folding box board, foil-lined board, foam core board

200

What are three common ferrous metals

mild steel, medium carbon steel, cast iron

200

What two categories of polymers/plastics differentiate them regarding a key characteristic.

thermosetting, thermoforming

200

You need to create a house and have two different woods to work with, one is larch and one is birch. Which wood will you use to create the structure of the house and which will be used to make the flooring?

Larch (a softwood) is used for the structure, birch (a hardwood) is used for the floor.

200

What is a fibre and what is a fabric?

fibres are raw, hair-like materials. Fabrics are flexible materials made from stitching/weaving fabrics together.

200

At what weight are papers generally considered as boards?

220 gsm (grams per square meter)

300

What are five common non-ferrous metals

aluminium, copper, zinc, tin, lead, gold, silver, platinum, tungsten, titanium

300

What type of plastic is best used for medical purposes such as digestion and stitching and is also best used for one time use products?

biodegradable, Biopol

300

What kind of trees to softwoods come from and what are the two key identifying characteristics of these trees?

Conifers. They have needle-like leaves and stay green throughout the entire year.

300

What are three sources of natural fibres from animals and three sources of natural fibres from plants?

Wool, silk, mohair. Cotton, linen, hemp, jute, sisal, coconut.

300

Name two common packaging products that use folding box board and two that use sold white board

Folding box board: cereal boxes, retail product packaging, cartons, toys and games packaging, 

Solid White Board: book covers, take away food boxes, greeting cards, calendars, gift boxes

400

What are alloys? give three alloy examples

Two or more elements combined together with at least one being a metal, to get the best characteristics of each. Stainless steel, brass, bronze

400

Name two common plastics that are recyclable 

PETE (Polyethylene Terephthalate), HDPE (High-Density Polyethylene), LDPE (Low-Density Polyethylene), PP (Polypropylene), PVC (Polyvinyl Chloride), PS (Polystyrene)

400

What is seasoning timber and what two methods are commonly used to season timber?

Seasoning is drying out the timber to remove as much water as possible (below 10% water from 85% water). Air drying and kiln drying are the two common methods of seasoning

400

name three advantages and disadvantages for natural fibres

Advantages: breathable, water absorbency, comfortable, recyclable, biodegradable, good thermal insulation

Disadvantages: low durability, harder to maintain/care for, more expensive to produce and process

400

What important properties are considered when choosing what kind of board to use for a product?

flexibility, printability, biodegradability, toughness, aesthetics (form, colour, surface graphics, texture), cost factors (quality, manufacturing processes, recycling costs)

500

What metal is best used for semi permanent or permanent connection with the human body?

Titanium

500

What type of plastic is commonly used by designers to quickly create basic prototypes. How is this plastic easily cut?

styrofoam, cut using a hot wire cutter

500

What is lamination and how is this process done? Give an example of a laminated timber.

Lamination is a strengthening process for timber that involves gluing and compressing layers of material together. Plywood is an example of lamination, as is timber with a veneer covering. 

500

name three advantages and disadvantages for synthetic fibres and name three synthetic fibres

Advantages: durability, moisture/water resistance/dries quickly, cheaper to produce, controllable properties, easier to clean/care for.

Disadvantages: Generally not environmentally friendly, less (or not) breathable/can trap heat and moisture inside, can be highly flammable, can build static electricity

500

name three different types of paper, what is the largest paper size, A1, B0 or C5

copier paper, tracing paper, cartridge paper, rice paper, bond paper.

B0