Safety
What is Energy Isolation ?
Energy Isolation is the placement of a lockout device on an energy-isolating device, ensuring the equipment being controlled cannot be operated.
How Many signatures are required when locking out a machine ?
Two Signatures with printed name.
Verifier level 1 and level 2
What is this device call and where do you use it ?
Plug Lock out Device
Use to lockout electrical plugs
The parts grinder has an isolation point.
YES,one Isolation point
Why is a safety device needed.
Stop a machine when activated.
What are the major hazards in Energy Isolation?
Trapped or caught in equipment/machinery causing death or LCE
Crush
Amputation
Damage internal organs
Electrocution
As a verifier you must check for what before you sign?
The locks on lockout points
The off position on the machine
The Verification Process
What are the energy sources at the unwind station?
Pneumatic
Electrical
Gravity
EID stands for Employe Identification
It stands for Energy I solation Device
Prevent machine from operating when open.
How do you verify isolation has been achieved?
Verification is completed by trying to start the machine
What kind of lockout device is used on the Sheet-line to lock out the traction ?
Disconnect Switch
How many Energy Isolation points are on line 1 trim press?
3 Gravity
1 Electrical
1 Pneumatic
You Can Remove someone else lock
FALSE
How does a safety guard work?
Prevents access to hazardous areas.
What is the discipline if someone goes inside a machine without Locking it out ?
5 Days suspension or Termination
Name the steps to lockout the equipment
1.) Notify all affected employees
2.) Stop the machine by normal means
3.) Identify and isolate energy sources
4.) LOCK and TAG isolation device.
5.) Verify isolation
6.) Return controls to OFF
There are _________ energy sources are there on the Blending System.
Only authorized Employees can lock out equipment
OSHA Standard 29 CFR 1910.147 establishes safety requirements for the control of
hazardous energy sources, using lockout and tagout procedures, to disable machinery or
equipment during maintenance and/or servicing. Its purpose is to prevent injury to
employees caused by the unexpected release of stored energy in any form.
No, only tool team is allowed to be at the line when doing Change overs (CO) or full tool change.
Name 5 Energy Types:
1.) Electric
2.) Mechanical
3.)Pneumatic
4.)Chemical
5.) Thermal
6.) Gravity
7.) Hydraulics
8.) Stored
9.) Steam
Name the steps you need to follow to restore the energy ?
1.) Verify employees are clear
2.) Verify non-essential items are removed
3.) Verify equipment is operationally in tact
4.) Verify all guards have been placed
5.) Verify controls are in OFF position
6.) Remove isolation devices
What is an HECP?
1.) Identification of machine
2.) Operator Controls
3.) Energy Sources
4.) Shutdown procedures
5.) Start up procedures
6.) Procedures for Ops.
7.) Affected and Authorized Employees
8.) Documentation
We only need one sign out signatures.
FALSE, upon start up two signatures are required.
What is another way of putting a safety barrier
Using Caution paint/tape