Parts
What part of the unit takes the longest to get back of scrapped out?
The Panel-10 day turn around time
What document covers the criteria in which the material is required to meet?
The Control Plan
What is PPE?
Personal Protection Equipment
The document that references the steps required to complete a task at a station
Standard Work Document
Each scanned part will give an assembly recipe, walking the operator through which components & how many, then apply them
TRUE! - When you scan each part, it will pull up the assembly recipe to build that lineal
What are the 4 main parts that maker a unit?
Every full unit will have a HJ, Sill, Left SJ, & Right SJ
How often should an operator do SPC checks?
1st & last of each cart unless otherwise specified
What Min. PPE is required on workshop floor?
Steele toe footwear, Safety glasses, & ear plugs
When training, it's ok when the trainer isn't signed off on that station, as long as they know what to do
T/F
FALSE- Trainer should be Training Advocate to teach the What, How, Why. When TA is unavailable, trainee must be accompanied by operator that's signed off at station
What are 3 components that get applied at FSA?
WS, ws clips, shims, hinges, strike plates, backer plates
What part may indicate that a unit is a Double Door?
The Astragal- Double Doors will always have an astragal
What might an operator use to ensure proper placement of materials?
Go/ No-Go Gauges
Sticking an arm past guards, into a machine, to remove a lodged part is OK as long as i let someone know
T/F
FALSE! NEVER place head or limb into any machine that isn't LOTO
When learning a new station, what information should the Training Advocate be teaching the new operator?
What. How. Why.-This ensures operators understand why each step is critical that it's completed to standard
West does FSA stand for?
Frame Sub Assembly- the station where the frame parts are pre-assembled with components
What additions can a customer have on either or both sides of their panel?
SDLT or Glass only(direct set)
What is it called when we verify if a part or material are within specifications?
SPC Check- Bonus if they name Statistical Process Control
If the wrong color material is loaded into a machine, the operator should push _____ stop to stop fabricating
Cycle stop- E stop is for when a person or the machine is at risk of harm or damage
How long does a new operator have you learn a station before signing off?
As long as it takes for the operator to perform the task without flaw & relay the what, how, why back
FSA doesn't require PPE since it's not a machine or saw
FALSE- PPE is required at all stations, refer to the Control Plan Document at each station for specific PPE required
In addition to L, R, HJ, & Sill, what part indicates a SDLT or Glass only?
Mull Post (s)
What is the allowable amount, outside "Perfect", called when measuring materials?
Tolerance
When handling glass, what additional PPE is required?
Leather chaps, cut resistant sleeves, & mesh glove
When should the operator click "OK" when at a station?
When they've completed the task or verification- always read all verifications before clicking OK
Weatherstrip can be ⅛ short or long?
FALSE- WS has a tolerance of .31, anything greater will fail for water & air