STEP 0
What are the 5 major focus areas of Step 0?
Enable Safe Work Environment
Understand Losses
Establish Team
Launch 6S
Theory of Operation
What is the (intent) focus of Step 1?
Identify, Classify, and begin to identify and resolve defects
Establish Provisional CI Standard (Cleaning & Inspection)
Identify Necessary Adjustments
Complete 6S Sort, Set & Straighten
Build Capability in the people (EO is not about the asset, its about the people)
Who is your EO Leader
Elizabeth
What is the intent of Step 2?
Reducing Equipment Deterioration by SOC Elimination
Improving Parts that are hard to clean, check, lubricate, tighten and manipulate
Machine owner understanding the importance of equipment not getting too dirty
Machine owner understanding how to eliminate SOC's & Hard to Clean Areas
Machine owner understanding how to inspect simple points in a easy way
What are some of the things you see on the Equipment List?
Quantity Needed
Quantity on hand
What are some things the team can do to enable a safe work environment?
Safety Map
Risk Prediction
Guarding
LOTO Procedures
What are the 7 Defect Categories?
Small Failure Defects
Unfulfilled Basic Condition
Hard To Reach
Sources of Contamination
Quality Defect Source 6S/Unnecessary Part
Unsafe Conditions
Who are the EO Co-Leaders
Chris Hott, Jeremiah Whetzel
What is the 5 main focus areas of Step 2?
Map and Prioritize SOC's
Map and Prioritize HTR's
Leverage DMAIC process for problem solving (ex. HIKES, BDA)
Identify Centerlines, Make adjustable points measurable, Define settings & critical adjustments
Reduce CIL (Clean and Inspect) Time
What is the difference between HIKES and BDA's?
BDAs are used when a part is broken HIKES are used for all other issues
What is the document that helps you establish the team roles and responsibilities?
Team Charter
What are the two(2) major templates for establishing Provisional CI?
CI Standard
CI Check-Sheet
Who is the ROTO EO Leader?
Dexter Valdez
How do we prioritize the SOC that are worked on?
EO Team uses the prioritization tool
Why is it important to develop a Theory of Operations?
It will help existing & new team members working in the area develop understanding of the line
Name some of the things on the charter.
Team Champion Chartered By Team Vision Team Name Start Date Scope Charter date End Date Group/site Department
What are some key documents needed for 6S Sort & Straighten in Step 0?
Equipment List
Disposition Log
6S Map
6S Audit
Who lead the EO pilot line on the M22 Automation?
Brenna
What tool is used to help identify the location of SOC's in the area?
EO Team developed an SOC Map
Are there adjustments on the machine?
YES
When launching 6S, what are the first two(2) S?
Sort & Set
What are some things we do to build capability in people in Step 1?
Skills Matrix and Inventories
OPL (One Point Lesson)
OI (Owned Improvements)
Rapid Fire Questions
Who is our management representative?
Paul Comer
When the team has problems they are unable to solve, what tools can be used?
DMAIC Tools (ex. HIKES, BDA, WHY WHY)
How do I know what the settings should be?
Utilize the centerline sheet