step 0
step 1
step 2
step 3
step 1, 2, or 3
100

What is intent of step 0 … or simply name the 5 major focus areas of Step 0

  • Enable Safe Work Environment
  • Understand Losses
  • Establish Team
  • Launch 6S
  • Theory of Operation
100

What are the 5 main focus areas of Step 1?

  • Identify, classify, and begin to resolve defects
  • Establish a provisional CI
  • Identify Adjustments
  • Complete 6S Sort and Set / Straighten
  • Build Capability (EO is not about the asset, its about the people)


100

What are the 5 main focus areas of Step 2?

  • Map and Prioritize HTR
  • Map and prioritize SOC
  • Leverage DMAIC process for problem solving (Hike, BDA)
  • Identify Centerlines/ Make adjustable points measurable, Define settings and critical adjustments.
  • Reduce CIL (Clean and Inspect) time
100

What is the intent of step 3?

Lubrication

100

How do we ensure that lubrication is done properly?

  • Auditing for lubrication compliance (dose, frequency, correct lubricant, correct point, correct method
200
  • What are some of the things you do to enable a safe work environment?
  • Safety Map
  • Risk Prediction
  • Guarding
  • LOTO Procedures
200

What are some of the key documents needed for that in step 1

  • Equipment List –
  • 6s Map
  • Disposition Log
  • 6S Audit
200
  • How do we prioritize the SOC that we work on?
  • EO team uses prioritization tool
200

What are the main focus areas of Step 3?

  • Analyze Lubrication
  • Develop Lubrication Map
  • Train on Lubrication
  • Audit Lubrication
  • Integrate Lubrication into CIL
200

How do we reduce CIL time?

  • Reducing SOC and HTR
  • Making cleaning tasks easier
  • Having the tools readily available
300

What are some of the things you see on a safety map?

pics or diagram, location, area, data/author

300

What is the intent of equipment list

  • What items belong here?
300
  • How do I know where SOCs are?
  • Team developed an SOC map
300

How do we analyze lubrication?  

  • Use 5W1H to understand where, what, why, when, how and who should lubricate
  • Use ECRS to Eliminate, Combine, Reorganize and Simplify lubrication tasks
300

What is the intent of the 6S map

Where items belong

400
  • What is a document that helps you establish the team and roles, etc
  • Charter
400

Where are some of the things you see on an equipment list?

  • quantity needed, quantity on hand
400
  • How do we prioritize the HTR that we work on?
  • EO team uses prioritization tool
400

How do we know where to lubricate and what lubrication to use?

  • Lube map shows lube points and type of lube
400

What is the intent of the safety map

Where items belong

500

When launching 6S what are the first steps?

Sort and Straighten

500
  • What are some things we do to build capability in people during Step 1?
  • Skill matrix and inventories
  • OI and OPL
  • Rapid fire questions
500
  • How do I know where HTRs are?
  • Team developed an HTR map
500

What tools are used to help train on lubrication?

  • Lube map, OPL. CIL
500

What are some of the things you see on an equipment list?

  • quantity needed, quantity on hand