General FCAW
FCAW Equipment
FCAW Electrodes
Textbook
Welding Fundamentals
100

The two basic process variations of FCAW.

What is FCAW-S (inner-shield/self-shield) and FCAW-G (dual-sheild)?

100

The correct type of drive roll to use for FCAW.

What is knurled? 

100

The correct polarity to use for FCAW-G electrodes.

What is DCEP/Reverse?

100

The FCAW Chapter in the book. 

What is Chapter 5? 

100

The correct type of travel angle to use while FCAW welding in the 1F/1G and 2F/2G positions. 

What is a drag angle?

200

Three materials that cannot be welded successfully using FCAW.

What is copper, aluminum, titanium, magnesium, etc. ? 

200

The type of power source most generally used for FCAW welding. 

What is Constant Voltage?

200

The information determined by the "M" in the following electrode classification: E71T-1M. 

What is 75-80% argon mix for shielding? 

200

The name of the textbook. 

What is Welding Processes, Part 1?

200

The wind velocity required to blow away shielding gas while using FCAW-G. 

What is 5MPH?

300

Three distinct disadvantages of FCAW. 

What is high equipment cost, high equipment complexity, limited portability, limited material, slag must be removed, filler metal is more expensive, sensitive to wind when gas is used, and more fumes? 

300
What FCAW welding guns are rated by. 

What is maximum current? 

300

The information the number "4" designates in the following electrode classification: E308LT1-4. 

What is 75-80% argon mix for shielding? 

300

Research conducted on manual welds made with SMAW electrodes confirmed this as the predominant gas given off by electrode coverings during welding. 

What is CO2?

300

The instrument that reduces the pressure of the gas cylinder to a lower working pressure. 

What is a regulator?

400

Four functions of the flux. 

What is adjusting chemical composition of weld metal, shielding, scavenging impurities/de-oxidizing, influencing the shape and appearance of the weld bead, producing slag, and stabilizing the arc?

400

The minimum recommended power source current rating for use with .045" FCAW electrodes. 

What is 300 amps?

400

The two most commonly used FCAW-S electrodes. 

What is EXXT-8 and EXXT-11? 

400

The year that FCAW was introduced at the AWS Exposition in Buffalo, New York. 

What is 1954?

400

The measurement of how much time a welder spends welding, expressed as a percentage. 

What is operator efficiency?

500

The definition of FCAW. 

What is an arc welding process that uses an arc between a continuous filler metal electrode and the weld pool. The process is used with shielding from a flux contained within the tubular electrode, with or without additional shielding from an externally supplied gas, and without the application of pressure?

500

The five basic components required for FCAW, AND the one basic component of FCAW equipment that may be omitted in some cases. 

What is power source, cable assembly, wire feeder, welding gun, and shielding gas (which can be eliminated for FCAW-S)? 

500

The three pieces of information that are determined by the usability number in a FCAW electrode classification

What is required current, number of weld passes, and shielding requirements? 

500

The reason for increasing the amount of Boron inside the flux. 

What is grain refinement

500

The general percentage of heat produced by the arc that is focused on the positive side of a DC welding arc. 

What is 70%?