Flux It
What Can Go Wrong, Will Go Wrong
Vocab
Flux Around & Find Out
Safety Meeting
100

This machine feeds the welding wire automatically through a gun


What is a wire feeder?

100

 This is the type of gas FCAW-S uses.


What is No GAS?

100

This welding process uses a tubular wire filled with flux.


What is flux-cored arc welding?

100

This gas mixture is commonly used with dual-shield flux-core welding.

What is 75% argon / 25% CO₂?

100

This is the minimum shade we use.

What is shade 10?

200

This is what the E in E71T-1 represents.


What is Electrode?

200

This is what happens when the wire breaks and backs up into the machine.



What is Birds nest/ Rats nest?

200

This unwanted metal residue forms on top of flux-core welds and must be removed.

 What is slag?

200

This is what we call the electrode extension in FCAW. 

What is Stick Out?

200

This is the number we must NEVER go over on Acetylene. 

What is 15psi?

300

This is the type of drive rollers used in FCAW.


What is Knurled drive rollers?

300

This is the polarity for Dual Shield.


What is DCEP?

300

The duty cycle is measured by the amount of weld time in a _____ period.

What is 10min?

300

This is the part of the welding gun transfers current to the wire.

What is Contact Tip?

300

This gas hazard is created when welding in confined spaces without proper ventilation.

What is oxygen depletion / buildup of toxic gases?

400

This is the polarity for FCAW-S.


What is DCEN?

400

This weld defect occurs when the weld metal fails to fuse properly with the base metal.

What is lack of fusion?

400

Filler passes are made with what kind of bead?

Filler bead/ Stringer bead

400

This number should be facing you when changing the drive rollers.

What is the wire diameter size? (.045 or .035)

400

Before making adjustments or replacing wire, you must do this to prevent accidental arc contact.

What is turn off the welder / disconnect power?

500

This is the power supply FCAW requires.


What is CP constant potential/ CV constant voltage?

500

This adjustment controls how fast the wire is fed into the weld.

What is wire feed speed?

500

The book states that there are 3 reasons for porosity, give me one.

Moisture in the flux

Improper gun Manipulation

Surface Contamination

500

This welding parameter controls the heat input and penetration of the weld.

What is voltage?

500

This is the organization that sets welding codes and standards in the U.S.

What is AWS?