Safety First
Weigher
Bagger
Materials
Problem solving
100

What does LOTO stand for?  

Lockout/Tagout

100

What do the channel brushes help control?

The amount of fruit feeding through the channels into the cups.

100

What happens at stations E1, E2, and E3.

E1 forms the bag, E2 fills it, and E3 Final weld. 

100

Which packaging material forms the main part of the bag?

Mesh

100

Which machine checks the weight of the finished bag?

The checkweigher.

200

What hazardous energy sources can be found on GIRO equipment?

Electrical, pneumatic, mechanical, thermal 

200

What does emptying with zeroing accomplish?

It empties the cups and re-establishes their empty-weight reference.

200

Which components grip and advance the film and mesh to the set bag length? 

Drive rollers

200

What supplies the ink used by the E-300 printer?

The ribbon.

200

Which request is used for a maintenance issue requiring immediate attention?

ER, Emergency Request. 

300

Who normally removes an employee’s personal lock?

The employee who applied it. (yourself) 

300

When setting up the PDG what does tolerance mean?

It helps to reach close to the target weight

300

What detects the registration mark on the film to help align the film for welding and cutting?  

UV/ spotless sensor 

300

When do you consume materials?

When you get material from the pallets.

300

What two key details must a maintenance request include?

The asset number and a clear description of the issue.

400

Does pressing an E-stop replace the required LOTO procedure?

No. An E-stop does not isolate all hazardous energy.

400

How many cup bars does the PDG weigher have?

27

400

What helps settle the fruit inside the bag during filling? 

The bump table. 

400

What is splicing?

Joining the end of the current film to the beginning of a new roll so it follows the existing route.

400

What should you use to clean photocells(sensor) and reflectors?

A clean rag slightly dampened with water. No chemicals or abrasive materials.

500

What should you do if an interlock guard is damaged or not working?  

Stop using the affected equipment and report the issue. Never bypass the interlock.

500

What do the channel brushes help control?

The amount of fruit feeding through the channels into the cups.

500

Which bag format uses vertical welds?

ULTRABAG.

500

What three things must you check on a test bag after a changeover?

Correct weight, correct batch, and seals.

500

What information do you need to consume material?

The batch number, the material’s LPN, and the batch’s actual quantity.