People Involvement
What training process makes sure a team member is trained and qualified to perform a job safely and correctly?
What is Job Instruction Training?
What does WPO stand for?
What is Workplace Organization?
What system is used to record and track quality defects?
What is GSIP?
What material rotation method uses the oldest parts first?
Before a team can continuously improve a process, what must be established?
What is Standardized Work?
What chart shows which team members are trained on each operation?
What is a Flex Chart?
This document shows the agreed sequence for performing a job and is used at the station to guide repeatable work.
What is a Standard Operation Sheet?
A critical fastener red lights on the first attempt, What should you do?
What is Pull Andon?
What system replenishes material after it is used?
What is a Pull System?
A team tries a change for one shift. Which PDCA step compares the result with the original condition?
What is Check?
Lake Orion Mission Statement
What is Built With Precision, Customer Focused, Driven By Pride?
What pace is based on customer demand?
What is Takt Time?
What metric shows how many vehicles were built right the first time?
What is First Time Quality (FTQ)?
What process tells you when line-side material is too low or too high?
What is the Min/Max Process?
A temporary fix removes a symptom, but the same problem returns. What must the team identify and eliminate?
What is Root Cause?
A team member respectfully challenges a process that could create a safety or quality issue. Which GM behavior are they demonstrating?
What is Speak Fearlessly?
An SOS no longer matches the job after a process change. What should the TL use to get the standard corrected?
What is the Document Change Process?
What process alerts the team when a defect or abnormal condition needs attention?
What is Alarm and Escalation?
What keeps good, suspect, and obsolete material separated?
What is Material Segregation?
After finding the root cause, what action helps prevent the problem from returning?
What is a Countermeasure?
What PI practice trains team members on several jobs so they can cover for an absent teammate?
What is Job Rotation?
What pace represents a brisk, business-like performance while meeting quality and safety standards?
What is ILO 100 Pace?
What BIQ element verifies the process and part before they move to the next operation?
What is In-Process Control and Verification?
What should be examined when parts are waiting between operations?
What is Material Flow?
What cycle keeps improvement moving forward?
What is PDCA?