Warehouse Hazards
Forklift & Equipment Safety
Material Handling & Heavy Lifting
Loading Dock & Shipping Safety
Housekeeping & Organization
100

What is the most common cause of slips and falls in a warehouse?

Answer: Spills, uneven surfaces, cluttered walkways

100

What signal should a forklift operator use before reversing?

Answer: Horn alert, flashing lights, verbal warning

100

Why should pedestrian walkways be clearly marked in a warehouse?

Answer: Prevent collisions & improve traffic safety

100

Why should loading dock edges be clearly marked?

Answer: Prevent falls, improve visibility, guide traffic flow

100

Why is keeping aisles clear important in a warehouse?

Answer: Prevent trips and falls, allow safe movement

200

What should workers wear to protect themselves from falling objects?

Answer: Hard hats, steel-toed boots, cut-resistance gloves, sleeves, and safety-protection glasses

200

Why should workers never ride on a forklift’s forks? 

Answer: Extremely dangerous, risk of falling, severe injury

200

How fast should forklifts be driven in warehouse environments?

Answer: Follow speed limits & drive cautiously

200

What hazard is created when truck trailers are not secured?

Answer: Risk of trailer movement, crushing injuries, falls

200

What is the best way to ensure tools are stored safely?

Answer: Keep them organized, use shadow boards, label storage areas

300

Name one hazard associated with loading docks?

Answer: Falls from edges, vehicle movement, poor visibility

300

How can forklift tip-overs be prevented?

Answer: Load balancing, slow turns, proper weight distribution

300

Why is it important to keep a forklift’s load balanced?

Answer: Prevent tipping & ensure control

300

Why must dock levelers be inspected before use?

Prevent malfunction, ensure proper weight support

300

How often should warehouse floors be inspected for spills or debris?

Answer: Regularly throughout shifts, at least daily

400

Why is poor lighting dangerous in warehouses?

Answer: Leads to misjudging distances, trips, and accidents

400

What PPE is needed for workers near forklifts?

Answer: High-visibility vests, gloves, safety boots

400

What should a forklift operator do before reversing?

Answer: Look over both shoulders, use alarms, warn nearby workers

400

What should workers do before opening a truck trailer door?

Answer: Check stability, ensure contents haven’t shifted

400

Why should damaged pallets be removed immediately?

Answer: Prevent structural failure, reduce injury risk, ensure stability of loads

500

What is the most effective way to prevent pallet racking collapse?

Answer: Proper stacking, weight limits, regular inspections

500

What equipment can be used to reduce strain when lifting heavy materials?

Answer: Forklifts, pallet jacks, conveyor systems

500

What is the minimum safe distance pedestrians should maintain from moving forklifts?

Answer: At least 3 feet or more depending on environment 

500

What is the best way to avoid pinch-point injuries when loading cargo?

Answer: Keep hands clear, use proper lifting techniques, wear gloves

500

What are three best practices to maintain warehouse safety at all times?

Answer: Regular safety inspections, employee training, proper use of equipment/PPE.