effects of heat and heat treatment on metal
preheat/post heat
SAW Fluxes
SAW Variables
SAW equipment
100

The effect of pre heating steel filament decreases the tensile strength but it also increases what property of the metal.  

increases Ductility 


pg 15

100

This welding preparation reduces hardness, improves ductility, and prevents cracking in high carbon steels.

Pre-heating


pg 13

100

what type of flux is used to add alloying metals to a weld

Active Flux



Pg.29

100

This variable most strongly affects penetration and burn-off rate in SAW

amperage 


page 16

100

What are 2 types of feeding systems used for flux?

Pneumatic and gravity fed 


pg.14

200

the annealing of steel will decrease what property?

Tensile strength 

200

This immediate and after welding practice reduces hydrogen-induced cracking by allowing hydrogen to diffuse out.

postheating

page 16

200

This type of SAW flux contributes alloying elements to the weld metal, intentionally modifying its chemical composition during welding.

Alloy Flux


Pg.29

200

A longer arc length corresponds to an increase in this electrical variable.

Voltage


page 16

200

what transfers the current to the welding wire?

contact tube


pg.13

300

pre heating heavy sections can help with what from happening

prevents cracking or high stress from happening


 page 15

300

Heating steel above the upper critical temperature and cooling in still air is this high-temperature treatment.

Normalizing


page 20

300

what type flux doesn't change the metal chemical analysis?

neutral fluxes 



Pg.29

300

ncreasing this variable narrows the bead and risks undercut if excessive.

travel speed


300

what are the 2 types power sources used in the wire feeding system process?

CC and CV (Constant Current and Constant Voltage)


Pg.12

400

what is the effect on the material when contraction and expansion are restrained.  

high stress on the material

400

This temperature marks the beginning of steels transformation into a different form 

Lower Critical temperature or transformation temperature.  


page 19

400

what type of flux is manufactured  with a mixture of Silica sand, metal oxides and small amounts of halide salts.  

Fused Flux

400

A rule of thumb for this SAW setting is eight times the wire diameter

Stick out/ electrode extension


page 17

400

what are the types of drive rolls used in a drive roll asselmby?

V grooves and knurled groove


Pg.11

500

Tempering is what kind of process?

Hardening process

500

This brittle needle like microstructure forms if steel is cooled too fast from high temperatures.

Martensite

500

what type of flux is manufactured with finely divided oxides with 2 more more metals.  

Bonded Flux


Pg.28

500

What direct current setting is best for penetration in a weld?

DCEP



pg

500

what are many SAWs power sources duty cycles rated for?

100%


pg.9