Nuts About Tools
What Tool Is Used?
Step It Up
Process Steps Before Or After?
What's My Type?
Name The Defect
Knack Knack
Putting The FUN in FUNdamental Skills
100

Repairing A Screw Incomplete Assembly

What Is A Drill?

100

First Thing You Do After You Receive The Instrument Panel From Inspection

What Is Scan The Instrument Panel?

100

The Skin Of The Instrument Panel Is Lifted From The Foam

What Is Loose Skin (Poor Trim)?

100

Pressing Find On The ICS Screen

What Is Returning To The Previous Instrument Panel Silhouette?

100

Number Of Fingers Used To Roll Fasteners Completing Bolts/Nuts/Screws Fundamental Skill

What Is 3 Fingers?

*Reason : Feeding Speed Is Increased*

200

Repairing Excess Skin

What Are Scissors?

200

When Completing An Airbag Door Leak Repair, Do This After Removing All Of The Foam From The Air Bag Door

What Is Confirm The Spring Clips Are Foam Free?

200

You Can See Foam On The Instrument Panel Where It Is Not Supposed To Be

What Is Blow Out?

200
Drill Position When Being Picked Up

What Is Battery Facing Down?

200

Your Hands Should Be This Far Apart When Handling An Instrument Panel - Part Handling Fundamental Skill

What Is 200-400mm (20-40cm)?

*Reason: To Reduce Burden On Shoulders And Elbows*

300

Removing Foam Around Air Bag Door

What Is An Air Wand?
300

Complete This Before Painting

What Is Turn On The Exhaust Fan?

300

There Is A Missing Clip And A Loose Screw

What Is Incomplete Assembly?

300

Spray Paint Start Location

What Is Beyond The Edge Of The Instrument Panel?

300

Angle To Inspect The Instrument Panel - Visual Check Fundamental Skill

What Is 35-45 Degrees?

*Reason: Difficult To Find Defects When Inspecting At A 90 Degree Angle*

400

Used To Imprint Pattern Onto Instrument Panel

What Is A Grain Press?

400

When A Scratch Is Very Deep Do This Before Painting The Instrument Panel

What Is Apply Heat?

400

The Team Members In Monofoam Loaded The Skin Incorrectly Into The Machine

What Is A Crease?

400
The Amount Of Time To Place An Instrument Panel On Hold After Completing A Large Repair
What Is 24 Hours?
400

Following Part Handling Fundamental Skill, This Is The Last Step Before Removing Your Hands From The Instrument Panel

What Is Confirming Product Placement Is Secure And Will Not Fall Off?

*Reason: To Prevent Rework And Out Flow To Customer*

500

Commonly Used When Completing A Short Shot, Void And Chunk Contamination Repairs

What Is Silicone?

500

The Next Step After Applying Heat To A Crease

What Is Imprinting With Grain Press?

500

Foam Is Missing But Only In The Passenger Side Vent Area 

What Is A Short Shot?

500

Complete This Type Of Check To Confirm Skin Adhesion

What Is A Pull Check?

500

Use This When Installing Clips - Clip Fundamental Skill

What Is Your Thumb?

*Reason - To Reduce Risk Of Hand Injury*