Electrode
Cell Assembly
Module
Toyota Way
4S
100

In Anode Mixing, what materials are used to make slurry?

SAR, CMC, Graphite, Water

100

What is used to seal pouch cells?

Laser Welding 

100

Module assembly is typically done after which of the following steps?

Cell assembly

100

TOYOTA started off as a loom company in which country?

Japan 

100

4 S in order?

Sift, Sort, Sweep, Shine, Self Discipline

200

Which metals are typically used as foils in electrode production?

Copper and Aluminum 

200

During the cell assembly process, what is used to separate the anode and cathode?

Seperator 

200

What material is commonly used for Module Casing?

Aluminum or Plastic Composites 

200

How many Core Values does Toyota have?

10

200

Separate necessary items form unnecessary items.

Sift 

300

What is the purpose of the slitting process in electrode manufacturing?

To cut the electrode into specific sizes for assembly

300

 During cell assembly, the separator in a lithium-ion battery serves what purpose?

 Prevents short circuits

300

How many Stacks are inserted into an HEV lower die cast?

2

300

What are the two pillars of The Toyota Way?

Respect for People and Continuous Improvement

300

What is steps of the 4s work sequence?

1.TM locates zone

2.TM selects zone cards

3.Locate assigned zone on area map

4.Check finding sheet for open findings

5.Complete your task and report findings

6.Sign the Sign-off sheet

400

After coating the electrodes with slurry, the next key step is:

Drying

400

Which of the following steps comes after electrode stacking/winding in the assembly line?

Electrolyte filling

400

What manufacturing principle does Toyota apply in module assembly to improve efficiency and reduce waste?

Lean manufacturing

400

Which of the following is a key principle of The Toyota Way?

Just-in-Time (JIT)

400

Cleaning equipment and maintaining cleanliness in the work area

Shine

500

What is the first step in the HEV battery manufacturing process?

Material preparation 

500

Toyota’s battery cell assembly process aligns with what manufacturing philosophy?

Kaizen (continuous improvement)

500

What role does the Battery Management System (BMS) play at the module level?

Monitors temperature, voltage, and performance

500

In 1936 this was the first passenger car produced marking Toyota's entry into the automotive market.

 Toyota AA

500

Which of the following is a direct result of applying 4S in Toyota’s battery manufacturing environment?

Improved efficiency and fewer errors in cell/module assembly