In Anode Mixing, what 4 materials are used to make slurry?
SAR, CMC, Graphite, Water
What is used to seal pouch cells?
Laser Welding
Module assembly is typically done after which process? (department)
Cell assembly
TOYOTA started off as a loom company in which country?
Japan
4 S in order?
Sift, Sort, Sweep, Shine, Self Discipline
Which metals are typically used as foils in electrode production?
Copper and Aluminum
During the cell assembly process, what is used to separate the anode and cathode?
Seperator
What material is commonly used for Module Casing?
Aluminum or Plastic Composites
How many Core Values does Toyota have?
10
Separate necessary items form unnecessary items.
Sift
What is the purpose of the slitting process in electrode manufacturing?
To cut the electrode into specific sizes for assembly
The process of adding electrolytes to an assembled battery cell, which generally includes...
Filling, ____, Testing
How many Stacks are inserted into an HEV lower die cast?
2
The Toyota way tool for communicating status, proposals and problem solving reports?
A3
After coating the electrodes with slurry, the next key step is:
Drying
Which step comes after electrode stacking/winding in the assembly line?
Electrolyte filling
Line 3 feeds module line ____
Line 4 feeds module line ____
JH (3) Honda
JT (4) Toyota
Name 3 of the Toyota way Core Values.
Get better and better
Act for others
Work with integrity
Drive curiosity
Observe thoroughly
Continue the quest for improvement
Create Room to Grow
Welcome Competition
Show Respect for People
Thank People
The ideal 4S condition is...
An efficient work environment where _______ is safe and consistently working together to identify issues to eliminate waste (muda), imbalance (mura), and overburden (muri)
What is the first step in the HEV battery manufacturing process?
Pre-Manufacturing
What process is performed at OP-20?
Press
Modules that come from JH include this____? Modules from JT don't
Bind bar
In 1936 this was the first passenger car produced marking Toyota's entry into the automotive market.
Toyota AA
Clean any areas that are dirty or soiled, identify the root cause of the dirt or contamination, and countermeasures to restore the area to optimal conditions is the definition of which "S"
Sweeping