Electrode
Cell Assembly
Module
Toyota Way
4S
100

In Anode Mixing, what 4 materials are used to make slurry?

SAR, CMC, Graphite, Water

100

What is used to seal pouch cells?

Laser Welding 

100

Module assembly is typically done after which process? (department)

Cell assembly

100

TOYOTA started off as a loom company in which country?

Japan 

100

4 S in order?

Sift, Sort, Sweep, Shine, Self Discipline

200

Which metals are typically used as foils in electrode production?

Copper and Aluminum 

200

During the cell assembly process, what is used to separate the anode and cathode?

Seperator 

200

What material is commonly used for Module Casing?

Aluminum or Plastic Composites 

200

How many Core Values does Toyota have?

10

200

Separate necessary items form unnecessary items.

Sift 

300

What is the purpose of the slitting process in electrode manufacturing?

To cut the electrode into specific sizes for assembly

300

The process of adding electrolytes to an assembled battery cell, which generally includes...

Filling, ____, Testing

300

How many Stacks are inserted into an HEV lower die cast?

2

300

The Toyota way tool for communicating status, proposals and problem solving reports?

A3

300

What are the steps of the 4s work sequence?

1.TM locates zone

2.TM selects zone cards

3.Locate assigned zone on area map

4.Check finding sheet for open findings

5.Complete your task and report findings

6.Sign the Sign-off sheet

400

After coating the electrodes with slurry, the next key step is:

Drying

400

Which step comes after electrode stacking/winding in the assembly line?

Electrolyte filling

400

Line 3 feeds module line ____

Line 4 feeds module line ____

JH (3) Honda

JT (4) Toyota

400

Name 3 of the Toyota way Core Values.

Get better and better

Act for others

Work with integrity

Drive curiosity

Observe thoroughly 

Continue the quest for improvement

Create Room to Grow

Welcome Competition

Show Respect for People

Thank People

400

The ideal 4S condition is...

An efficient work environment where _______ is safe and consistently working together to identify issues to eliminate waste (muda), imbalance (mura), and overburden (muri) 

500

What is the first step in the HEV battery manufacturing process?

Pre-Manufacturing


500

What process is performed at OP-20?

Press

500

Modules that come from JH include this____? Modules from JT don't

Bind bar

500

In 1936 this was the first passenger car produced marking Toyota's entry into the automotive market.

 Toyota AA

500

Clean any areas that are dirty or soiled, identify the root cause of the dirt or contamination, and countermeasures to restore the area to optimal conditions is the definition of which "S"

Sweeping