Lean Basics
What does JIT stand for?
Just In Time
What is the translation of, "Kaizen"?
Japanese for, "Continuous Improvement" or "Change for the better"
What is the first S in 5S?
Sort
Where is all of the leadership standard work located at Battle Motors?
CI Sharepoint
What does SFM stand for?
Shop Floor Management
The problem solving methodology that utilizes asking, "Why?", over and over again until you've realized the root cause, is known as ___________?
5 Why's
Regarding improvement, does kaizen focus on huge leaps or small steps?
Small steps
Which company first introduced 5S?
Toyota
Which is more highly detailed, standard work or work instructions?
Work Instructions
What is the definition of, KPI?
Key Performance Indicator
What is Value?
Anything a customer is willing to pay for, focusing on adding value to the customer's experience and needs.
Where would you locate the Kaizen Idea Suggestion Form?
On the Sharepoint (in your department folder on the CI Sharepoint)
"Where there is no standard, there can be no ______."
1. Fun
2. Production
3. Defects
4. Improvement
4. Improvement
Leadership standard work should be created so that it ________ the leadership standard work of their direct report.
Confirms
What is the fifth element of SFM?
Process Confirmation
What are two of the Four Lean Principles?
1. Disturbance free, zero-defect strategy
2. Flow
3. Rhythm
4. Pull
How many Kaizen ideas does each department need to provide every month?
1
What is the last S in 5S?
Sustain
Which department would you need to contact if work instructions need to be updated?
Manufacturing Engineering
What is the translation of, "Gemba"?
The real place or the actual place where value is created.
*DAILY DOUBLE*
What are the 3 elements of the Golden Triangle (aka Project Management Triangle)?
1. Cost
2. Quality
3. Delivery
In the word Kai-Zen, what is the definition of, "Zen"?
The better state
According to the Battle Motors 5S Mantra, "Pick it up or put it back, only _________ on the ground"
Rainwater
In production, what is the first job level that requires filling out leadership standard work every day?
Team Lead
_____ make up 20% of the SFM process while the other 80% is driven by ________.
Tools
Behavior
What are the 7 Types of Waste?
Transportation
Inventory
Motion
Waiting
Overproduction
Over Processing
Defects
In the word Kai-Zen, what is the definition of, "Kai"?
Change / Transformation
Define Muri, Mura, and Muda
Muri - Overburden
Mura - Unevenness or inconsistency
Muda - Waste
*DAILY DOUBLE*
What does PDCA stand for?
Plan
Do
Check
Act
What does SQDCM stand for?
Safety
Quality
Delivery
Cost
Morale