Mechanical Issues
Electrical Issues
Control Systems
Safety Procedures
Common Tools
100

A component with teeth that transfers rotational motion between two shafts

What is a gear?

100

This component protects electrical circuits by breaking the connection if the current is too high

What is a circuit breaker?

100

This programmable device is commonly used to control industrial automation processes

What is a PLC (Programmable Logic Controller)?

100

This must be done to equipment before performing any maintenance to ensure safety

What is locking out and tagging out (LOTO)?

100

This hand tool is used for turning bolts and screws with hexagonal sockets

What is an Allen or Hex Key wrench?

200

When two rotating shafts are not in the correct position relative to each other they are said to be out of

What is alignment?

200

These devices convert electrical energy into mechanical motion to drive pumps & conveyors.

What are motors?

200

A process ______ diagram shows the flow of materials and energy in a process.

What is a Process Flow Diagram (PFD)?

200

This protective gear is worn to shield the eyes from hazardous conditions

What are safety glasses?

200

This tool measures the thickness or diameter of small objects with high precision

What is a caliper

300

This is a common maintenance task involving the application of a substance to reduce friction between moving parts

What is lubrication?

300

This type of issue occurs when wiring connections are loose or corroded

What is a bad connection or open?

300

This is a common method for detecting and fixing errors in control systems software that despite its name, does not involve getting rid of pests/insects.

What is debugging?

300

The term "safety _____" describes the process of identifying and mitigating risks in the workplace

What is a safety audit?

300

This tool is essential for tightening and loosening nuts and bolts

What is a wrench?

400

The belt tension _____ is used to measure and ensure the proper tension of belts.

What is a belt tension gauge?

400

This device is used to measure voltage, current, and resistance in an electrical circuit.

What is a multimeter?

400

This term refers to the predetermined values that control systems aim to maintain

What are setpoints?

400

This is the color of caution used in industrial safety to indicate warning signs.

What is yellow?

400

This type of saw is commonly used for cutting metal pipes and rods  

What is a bandsaw or hacksaw?

500

The term for the gradual degradation of material due to repetitive stress or friction is wear & ____

What is wear and tear?

500

An abnormal connection between two nodes of an electric circuit intended to be at different voltage  

What is a short circuit?

500

An optical ______ device measures the position or movement of an object

What is an optical sensor?

500

This manual contains the instructions for safely operating and maintaining equipment

What is an operator's manual?

500

An infrared/laser device used for detecting hot spots in circuits and equipment

What is an IR Thermometer?