QS Documents and Records
PCP
Know it All
SPC
Hodge/Podge
100

What are two methods to record QS documents?

What is electronic forms and paper forms (System Reports)

100

What does PCP stand for?

What is Process Control Plan.

100

Why are Quality Records important?

What is PROOF we are making a Quality product.

100

What does SPC stand for?

What is Statistical Process Control.

100

Where would you go to find Work Instructions on the HMI?

What is the TOOLS button.

200

Why does the QS require us to control documents?

What is to have access to the most Current and approved documents.

200

Name 3 major Quality Checks.

What is Circumference, RTD and Weight.

200

Can documents be changed?

What is YES 

200

Name three SPC tools.

What is Procedures, Work instructions and Quality Charts.

200

What paper form is used to record In-Process Quality Checks?

What is a System Report Form.

300

Where would you find a System Report Form?

What is from your Supervisor or in the Core.

300

What types of documents are found in the PCP?

What is Procedures, Specifications, Bill of Materials, Work instructions and Checklist.

300

Can quality documents be Changed?

What is NO! you can only correct the mistake.

300

What does a Blue Bubble mean when you are doing an in-process quality check?

What is the machine is down.

300

Why is it important to follow Work Instructions?

What is it provides the correct and consistent methods for performing tasks.

400

Give examples of controlled documents.

What is Policies, Procedures and Work Instructions.

400

What two areas does the operator get samples to do their in-process quality checks?

What is the Short Belt and Distributor.

400

How would you correct a data entry mistake?

Draw a line through the mistake and initial and date it.

400

How many in process quality inspections are required per shift?

What is eight times per shift and at the beginning of each hour.

400

What does an Out-of-Control condition signal?

What is the process has shifted and is not normal.

500

How do you know if paper forms are controlled?

What is, It's marked in red Controlled Copy, It has a name in the Approved By section.

500

Name some common documentation problems.


What is Using old obsolete documents, Using a pencil to record information, and Using uncontrolled documents.

500

When should materials be verified?

What is at the beginning of each shift, and any time materials are delivered.

500

What does an OOC condition signal?

What is the Process has shifted and is not normal.

500

What should you do first if out of spec. product is found.

What is Shut Your Machine Down.