Lean Principles
Established best method and sequence for performing a task or process
What is standard work?
Six sigma seeks to minimize _________ in manufacturing and business proceses.
What is variability?
e3
What is excellence, everywhere, everyday?
The actual place.
What is GEMBA?
The number of "why's" typically needed to get to the root cause
What is 5?
A method to design a product/ process that eliminates the opportunity for defects
What is mistake proofing?
Name the DMAIC phases
What are Define, Measure, Analyze, Improve, Control?
5S+1
What is Sort, Straighten, Shine, Standardize, Sustain + Safety?
Automation with a human touch.
What is autonomation?
Another term for the 80-20 rule
What is the Pareto Principle?
Used at the kick-off of a project to define the problem statement, objectives and scope, team members, and milestones.
What is a project charter?
6 Sigma = _______ errors per million opportunities
What is 3.4?
VSM
What is Value Stream Mapping?
An alert system to notify that an issue has been detected.
What is Andon?
If your team is swimming in circles when brainstorming possible root causes, this cause and effect diagram helps to categorize them.
What is a fishbone diagram?
Controlling workload across a production line to stabilize variable demand
What is level loading?
Name the SWOT Analysis Categories
What are Strengths, Weaknesses, Opportunities, and Threats?
JIT
What is just in time?
Continuous improvement.
What is Kaizen?
Name the 8D's (eight disciplines)
What are define the problem, define the team, containment actions, root cause analysis, corrective actions, validation, preventative actions, closeout & recognition?
Name the 8 wastes
What are Defects, Overproduction, Waiting, Non-utilized Talent, Transportation, Inventory, Motion, Extra Processing?
Name the 2 types of variation
What are Special Cause Variation and Common Cause Variation?
3P
What is Production Preparation Process?
The proactive use of tools to help people through the phases of change with minimal disruptions to business.
What is change management?
The names of the 3 forms of a First Article Inspection (FAI)
What are Form 1 Part Number Accountability, Form 2 Product Accountability, and Form 3 Characteristic Accountability?