Muda
5S
Visual Management
Lean 1
Lean 2
100

What does Muda mean in Japanese?

Waste

100

What is 5S?

A method to improve and sustain workplace organization. 

100

Where is our Lean Communication Board?

Next to the door pallet wrap machines

100

What is the main goal of Lean?

To eliminated waste, reduce costs, improve product quality, and increase productivity.

100

What Lean topic did we train on earlier this year?

8 Forms of Muda

200

How many forms of Muda are there?

Eight!

200

Name the 5S's.

Sort, Set in Order, Shine, Standardize, Sustain

200

Why is Visual Management important?

So no problems are hidden!

200

Who is responsible for Lean?

EVERYONE!

200

What are we trying to eliminate?

Muda

300

What is the common acronym for the 8 Forms of Muda?

DOWNTIME

300

What is the 6th S?

Safety!

300

Give an example of visual management in our plant.

Many answers


300

What does Kaizen mean?

Continuous improvement. 

300

Lean is...

FUN!

400

Name the 8 Forms of Muda. 

Defects, Overproduction, Waiting, Not Utilizing Talent, Transportation, Inventory, Motion, Excessive Processing.

400

The phrase most commonly used for Set in Order

A place for everything and everything in its place.

400

What is our Visual Management goal?

For a visitor to walk through the plant and know where we stand without having to ask anyone. 

400

What company gave Lean its popularity?

Toyota 

400

Name the Kaizen event that we had earlier this year. 

Carton Closers

500

Which is the WORST form of Muda?

Overproduction

500
The most important S.

Sustain

500

What does poka yoke mean?

Mistake proofing

500

What is a Kaizen event?

Week-long hyper-focused on one part of the process to change it for the better. 

500

Name our Core Values. 

Lives by the Golden Rule; Gets the Job Done Right; Is a Team Player; Understands, or Asks