6s
The 7 Deadly Wastes
Accountability
Visual Management
Potpouri
100
This 's' refers to eliminating unnecessary items from the work area.
What is Sort?
100
This waste occurs when more units are made than the customer needs right now.
What is the waste of Overproduction?
100

Who is responsible for quality

Who is EVERYONE!

100

Type of signal light to notify everyone of problems

What are Andon Lights

100

In a control chart, the mean is also the 

1. Upper Control Limit

2. Average

3. Lower Control limit

What is the Average

200
The most important of all the 6s steps.
What is Safety?
200
Unnecessary arm movements are in this category of waste.
What is the waste of motion?
200

A method to sustain 5S in the workplace

What is 5S audits or 5S checklists

200
This type of visual control can be used in tool boxes to indicate where specific tools go or if a tool is missing.
What is shadowboard?
200

The lean principle pertaining to having What You Need, When You Need It and in the Quantity Needed

What is Just in Time

300
This, the third 's', refers to keeping the work area free of debris.
What is Shine or Sweep?
300
Scrap material and rework are results of this type of waste.
What is the waste of defects?
300
The Rhythm or pace of production
What is Takt Time?
300

The visual system to trigger replenishment or time to produce 

What is Kanban

300

What does OEE stand for?

Overall Equipment Efficiency  (remember Availability X Performance X Quality

400
This 's' corresponds to having a place for everything, and everything in its place.
What is Set in Order?
400
Often referred to as the 8th waste.
What is the Waste of Human Potential?
400

A method to ensure operator accountability of TPM on equipment they operate

What is a checklist of tasks to be completed

400
This Lean Factory principle helps Manage Our Performance and Operate Within Our Workplace
What are Visual Controls?
400

Japanese word(s) for Mistake Proofing

What is Poka Yoke

500
This 's' includes the audit process and ensures improvements are maintained
What is Sustain?
500
WIP is an example of this type of waste
What is the waste of Inventory?
500

Who is responsible for maintaining 5S

Who is EVERYONE - the person working in that area!
500

Identify three Visual Management examples in the workplace

What are:  Labeling supplies, labeling work areas, marking factory floors with lines or arrows, using color-coded system to track progress, posting rules and procedures, Dashboards and many more

500

Define Autonomous Maintenance

A maintenance strategy where machine operators take responsibility for some baseline maintenance activities