Lean Philosophies
5S Method
Lean Ideas
Time Methodology
Exposing Waste
100

The customer must be willing to pay for it is referred to as:

VALUE-ADDED WORK

100

Identify & red tag the items you no longer need is what portion of 5S

SORT

100

What problem solving method is used to explore the cause and effect relationship of a problem?

5 WHY

100

What describes the rate at which our customer is buying our product, is usually stated as seconds per unit or per piece?

TAKT TIME

100

Rework, scrap, missing parts, wrong parts, and yield loss at startup are examples of what type of waste?

DEFECTS

200

What does VSM stand for?

VALUE STREAM MAPPING

200

Find the sources of filth is what portion of 5S

SHINE

200

DOWNTIME is an acronym used to remember the specifics of what Lean tool?

MUDA

200

The time it takes to do a task as walking, reaching, searching, lifting, choosing, arranging, and turning is considered in which type of waste?

MOTION

200

Unleveled or choppy production schedules,  when employees are measured and rewarded based on the number of units they produce, and companies making extra parts in case of scrap is an example of what?

Inventory Waste

300

Avoiding mistakes is a lean tool known as:

POKE-YOKE

300

Having Commitment and self-discipline to maintain is the correct description of?

SUSTAIN

300

Processes that take longer that takt time is known as what?

BOTTLENECK

300

The cycle time an operator is actually needed to do a task.

Manual Cycle Time

300

What are all the types of waste in Lean Methodology?

Inventory, Extra Processing, Waiting, Motion, Transportation, Overproduction, Defects, Not Utilization of Talent

400

Machines able to detect when an issue has occurred is known as:

JIDOKA

400

Arrange items in such a way as to maximize movement is the correct discription of?

STRAIGHTEN

400

What tool do we utilize to submit an idea?

XCELERATE

400

What is the measured time that explains how often a part is completed by a particular process?

Cycle Time

400

What is the mother of all wastes because it often leads to all the other wastes in one form or another?

OVERPRODUCTION

500

Key philosphy focusing on making many small improvements each and every day?

KAIZEN

500

Visual Management is a good way to maintain and improve performance. What portion of 5S is this?

STANDARDIZE

500

What tool do we upload one pagers and approvals to?

LEAN WORKFLOW 3.0

500

One-piece-flow is a method used in?

JUST IN TIME

500

Machines that are slower or faster than needed, equipment that uses more energy than needed, redundant work such as copying information, drilling a hole instead of punching it, and cleaning something multiple times are examples of what type of waste?

PROCESSING