Assembly Process Flow
Measurements
Acronyms
Random
Waynes World
100

This process is where the cell of the jelly roll are formed using electrode coated foils, separator, and tape

What is Laser cutting and winding

100

What is the separator length after winding?

What is 5561mm 

100

What is IMS?

What is Integrated Manufactuing System 

100

How often is the sticky tape cleaned?

Every shift

100

What is Hi-Pot?

Where we test the insulation of the cells and ensure that no anode foil and cathode foils are touching. 

200

This process is used to check the overhang measurements of the jelly roll while inside the can

What is X-ray

200

What is the blue film width?

What is 108mm

200

What is ZQC?

What is Zero Quality control

200

How can you determine the difference between anode and cathode Laser cutting?

Anode has 2 vacuum pipes and Cathode has only 1

200

Whats the escalation process?

Operator, Team Lead, ME, CBB

300

The process we weld the cap onto the positive terminal of the can

What is rivet welding

300

How long is the blue film

What is 146mm

300

What is TBC

To Be Confirmed

300

What is the mission statement of AESC

To Solve the Challenges for a Sustainable Future

300

What is the slit roll unwinding spindle is called?

Cantilever chuck

400

This process we weld the anode disk to the can 

What is Negative Terminal Welding

400

What is the length of the cathode after winding?

What is 5300+-6mm

400

What is SDS

What is Safety Data Sheets

400

Which end of the jelly roll is on the open side of the can in jelly roll insert process?

Anode

400

what is the removal of all potential causes of error, either through design, process, or mistake proofing devices

Poka-Yoke Techniques

600

The Process is where we deform the can to create a groove on the anode side

What is Can Grooving

600

What is the length of the anode after winding

what is 5422+-6mm or 1500m

600

What is KPI

Key Performance Indicator

600

a cross-functional continuous improvement team event dedicated to an improvement effort

Kaizen event

600

What is the 4 major processes

loading the slit rolls, laser cutting tabs into foils, winding the foils into Jelly Rolls, and tab flattening