B
Combines total quality management with a strategic view of maintenance from process and equipment design to preventive maintenance
Total Productive Maintenance
Provided to ensure that if one component or path fails, the system has recourse to another
Redundancy
An independent maintenance carried out by the operators of the machines rather than by dedicated maintenance technicians
Autonomous Maintenance
Focuses on working design error detection and prevention into the production process
Quality Maintenance
Involves monitoring equipment and facilities, performing routine inspections, servicing, and keeping facilities in good repair
Preventive Maintenance
It is the probability that a machine part or product will function properly for a specified time under stated conditions
Reliability
Eliminating clutter from the workspace
Seiri
This is where operators learn skills to proactively maintain equipment and identify emerging problems
Training and Education
The expected time between a repair and the next failure of a component, machine, process, or product
MTBF
The organization is prepared for a breakdown and even expects it to happen
Planned Breakdown Maintenance
Includes all activities involved in keeping a system’s equipment in working order
Maintenance
Costs incurred when performing routine actions to keep an asset in its original condition
Maintenance Costs
Sustain
Shitsuke
Employees can perform their tasks in a safe place without health risks
Safety, health and environment
Occurs when preventive maintenance fails and equipment/facilities must be repaired on an emergency or priority basis
Breakdown Maintenance
To measure reliability in a system in which each component may have its own unique reliability, the method of computing system reliability (Rs) is simple
System Reliability
Ensure order by following "a place for everything and everything in its place"
Seiton
High initial failure rate
Infant Mortality
Takes the practical knowledge and overall understanding of manufacturing equipment acquired through total productive maintenance and uses it to improve the design of new equipment
Early Equipment Management
Providing back up components to increase reliability
Backup Redundancy
The paths are assumed to be independent; therefore, success on any one path allows the system to perform
Parallel Redundancy
Clean the workspace and keep it that way
Seiso
Also called an unplanned downtime event
Unplanned Breakdown Maintenance
The basic unit of measure for reliability
Product Failure Rate
Enhances reliability and customer satisfaction
Technology