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Earl Early Morning Questions
100

How many CCD Camera are in the laser cutting and winding process

11

100

What is CAP-DO

Check, Action, Plan, DO

100

whats the purpose of the separator?

Used as the Buffer between the anode and cathode to prevent short circut

100

 How many machines share a dust collector

2

100

How often is Autonomous Maintenace is completed

Daily

200

What is the Diameter of the Jelly Roll

7mm

200

What is H.I.A.R ?

Honesty, Integrity, Accountability, Respect

200

A quality tool used to distinguish the source of defects or problems is called what

Root Cause Analysis

200

What is A combination of two electrodes arranged so that an overall oxidation-reduction reaction produces an electromotive force 

Cell

200

All the time used in a process: include actual work time and wait time is called what

Cycle Time

300

How many disks total in the disk welding machine

1600

80per tray  20 trays

80x20=1600

300

What is SOP

Start of Production

300

what is the removal of all potential causes of error, either through design, process, or mistake proofing devices 

Poka-Yoke Techniques

300

We use Jelly Rolls and 2 types of disks ______ and _____ in this process

Fill in the blank

Cathode and Anode

300

What is the 6th kick out section in laser cutting and winding

Pin Hole

400

The separator length after winding is what

5561mm

400

What is SCQT

Safety, Cost, Quality, Time

400

How many kick out station are there in the laser cutting and winding process?

Name them

8: Other defect, Height-Length, QR Code, Surface Defect, Anode/cathode Seperator, Pin Hole, Diameter, Hi-Pot

400

This process we use helium to check if the (+) Positive Terminal Welding was completed successfully

What is Helium Leakage Testing
400

The cap will be spot welded in 4 spots and then welded all around the edge of the cap to the positive terminal

What process am I?

Rivet Welding

500

How many cells can one anode slit roll produce

300 cells

500

What is NVA

Non-Value Added

500

How many hours can the separator roll be outside the machine until it is bad?

48 Hours

500

How long should it take to change the Seperator Roll out? 

5mins

500

What are the 5 safety Hazards in the winding area

pinch points, laser hazard, ladder, cutting knife, manual lift