Class One: Introduction & Standard Work
The name of the book we read throughout this class session
What is 2 Second Lean?
Acronym for all 8 wastes at Norplas Industries
What is MICKWOOD?
Name for ideas that help enforce continuous improvement throughout the facility
What are Lean Thinkers?
What MAFACT stands for
What is Magna Factory Concept?
The four action words that were used in our first activity for this class (we had to stand up and move around)
What is walk, stop, clap, and stomp?
Individuals at Norplas who have are responsible for driving change, implementing and developing work processes, and motivating Team Members to do a good job while encouraging a positive work environment
What are Team Leaders?
Worst type of waste that contributes to all 7 types of waste
What is overproduction?
Visual management tool that reflects 5S standards and other important information
What is Level 1 or Tier 1 board?
The amount of MAFACT sections that we discussed in class
What is 6?
The words that PDCA stands for
What is Plan, Do, Check, Act?
Title given to different documents in the plant that ensure we are following the same process every time, regardless of operator or shift
What is Standard Work?
Employee charter principal that waste directly affects
What is Job Security?
(I will accept Safe and Healthful Workplace, Competitive Wages, and Employee Equity)
Form that we filled out in class after walking the production floor
What is a 5S Audit?
Activity that we did in class to show how MAFACT is a cross-functional idea that may require different groups of leadership to work together
What is using building blocks to make shapes?
One of the tips for problem solving we discussed
What is:
- Problem solving is a skill that needs practice
- Never jump to conclusions
- There needs to be a clear cause and effect
- Get comfortable with rejection
- Having a cross functional team is crucial
- The first solution is not always the best solution
Activity done in class to show how unstandardized processes can lead to confusion and mixed results for our final product
What is folding a t-shirt?
Activity that we had you do for this class
Plan developed to help Team Members stay focused when their line, area, or press isn't running
What is a Downtime Gap Plan?
Your homework assignment from this class
What is submitting 2 lean thinker ideas that each relate to one MAFACT sections?
The number of steps or sections in an A3 diagram
What is 7?
Name of the rocket ship that demonstrated how one small error in a process can lead to catastrophic, and sometimes fatal, consequences
What is Space Shuttle Challenger?
List all 8 wastes
What is:
M- Motion
I - Inventory
C - Conveyance
K - Knowledge
W - Waiting
O - Overproduction
O - Overprocessing
D - Defects
List all 5 S-words in 5S
What is:
Sort
Set in Order
Shine
Standardize
Sustain
The TOTAL number of MAFACT sections as a whole
What is 8?
The full name for the Fishbone Diagram method for problem solving
What is the Ishikawa Diagram?