Novelis operations
What is the primary method novelis uses to melt incoming solid aluminum scrap and ingot before casting
reverb furnaces
This piece of PPE protects your eyes from flying particles
What are safety glasses!
The raw material most aluminum is made from
What is Bauxite Bonus points if you know where the bulk of it comes from (100 points)
Measuring material thickness helps ensure it meets this requirement
What is SPEC ?
Novelis is a global leader in recycling and producing this metal
What is aluminum?
What type of caster solidifies liquid aluminum into giant rectangular blocks called ingots?
Direct chill [dc] caster
Before repairing equipment, this procedure ensures all energy sources are isolated
What is lock out tag out ! (LOTO)
This process melts aluminum scrap and ingots for production
What is a furnace melting.
These devices are used to measure dimensions accurately
What are Calipers?
This department is responsible for keeping equipment running reliably.
What is maintenance?
Which mill reduces hot aluminum ingots from inches down to thin gauge coil?
What is the hot mill!
This document identifies hazards and outlines safe work practices before a job begins
What is a JSA or PRETASK FORM
Removing impurities from molten aluminum is known as this.
What bis metal treatment or refining (will accept Filtering )
Surface scratches, dents, and contamination are examples of these
What are defects?
Continuous improvement efforts at Novelis often focus on safety, quality, cost, and this
DAILY DOUBLE
What is productivity?
What process cools hot aluminum coil uniformly over extended periods to relieve mechanical stresses? DAILY DOUBLE
What is Annealing
Molten aluminum contact with this can cause a dangerous explosion
what is water/Moisture
This alloying element is commonly added to increase strength in aluminum.
What is magnesium. (MAG)
This process investigates why a defect or problem occurred
What is analysis? Will accept sampling
The ultimate goal of every employee regarding safety performance.
What is zero injuries ?
(Will accept Safety)
What final piece of rolling equipment Achieves precise final thickness , surface finish, and temper?
Cold rolling mill
The first action to take when witnessing a serious workplace injury
Notify EMS and call for help .
The temperature state of aluminum when it can be cast into shapes
What is 720-750?
A product meeting all customer requirements is considered this
What is on spec (acceptable)
Recycling aluminum saves up to this percentage of energy compared to producing primary aluminum
What is 95%?