ALUMINUM BASICS
ALLOY SERIES
MELTING & CASTING
PROPERTIES & APPLICATIONS
FUN FACTS
100

This metallic element has the chemical symbol Al.

What is aluminum?

100

This alloy series contains primarily magnesium and is known for excellent corrosion resistance.


What is the 5000 series?

100

This is the approximate melting temperature of pure aluminum.

What is 1,221°F or 660°C?

100

Aluminum weighs roughly one-third as much as this common structural metal.

What is steel?

100

Aluminum can be recycled ________ without significantly losing it's characteristics.

What is infinitely?

200

 Aluminum is extracted primarily from this ore.

What is bauxite?

200

This alloy series contains magnesium and silicon.

What is the 6000 series?

200

This unwanted material floating on molten aluminum must be removed before casting.

What is dross?

200

This property makes aluminum valuable in power transmission lines

What is electrical conductivity?

200

Recycling aluminum saves about this percentage of the energy required to produce new aluminum from ore.

What is about 95%?

300

This process converts alumina into aluminum metal using electrolysis.

What is the Hall-Héroult Process?

300

 Aircraft structures commonly use this copper-containing series.

What is the 2000 series?

300

Hydrogen dissolved in molten aluminum can cause this casting defect.

What is porosity?

300

Beverage cans are commonly produced from this aluminum alloy series.

What is the 3000 series?

300

Before modern production methods, aluminum was considered more valuable than this precious metal.

What is gold?

400

Approximately this percentage of the Earth's crust is aluminum, making it the most abundant metal. +/- 2% will be acceptable as correct.

What is about 8%?

400

This element is the major alloying addition in the 3000 series.

What is manganese?

400

This process removes dissolved hydrogen from molten aluminum

What is degassing?

400

This transportation industry relies heavily on 2XXX and 7XXX aluminum alloys.


What is aerospace?

400

The top of the Washington Monument is made from this metal

What is aluminum?

500

Aluminum naturally forms this protective surface layer when exposed to air.

What is an oxide layer?

500

Alloy 7075 belongs to this high-strength aluminum series and contains these elements.

What is the 7000 series made with zinc, magnesium and copper?

500

Excessive turbulence during pouring increases this oxide-related defect.

What are oxide inclusions?

500

Aluminum is popular in heat exchangers because of this thermal property

What is high thermal conductivity?

500

This alloy, containing magnesium and silicon, is one of the most widely used structural aluminum alloys because of its strength, machinability, and weldability.

Looking for the specific alloy number.

What is 6061 aluminum?