First Piece
Who signs for First Piece & How long do they have to come do it ?
Line Lead & Quality
Quality has 15 minutes to sign
What is the flow of communication (order) between serialization equipment
MTS - STS - HTS - PTS
IN JDE Where do we go to create pallet tags ?
Production Completion
What happens if Quality doesn't sign for First Piece in the required 15 minute time period ?
You break down the first piece shipper and start over
When entering scrap, do we enter a negative ( - ) or positive ( + ) number ?
Positive, because we are adding to scrap
What needs to happen with the First Piece shipper label before it is read?
Reject it
True or False: When rejecting product we need to see the status change from red to green once in the "Identify" tab on screen
False
In JDE the "Reason Code" is what
The Pallet Number
What happens if a Lead/Supervisor doesn't sign for First Piece in the required 1 hour time period ?
Shut the line down
True or False : Reconciliation is a form of accountability
True
If you are not the Line Lead who performed the Component Sign In, What is required before signing First Piece?
Verify Component Sign In was complete and Verify Labeling is correct on all components
How do we identify a misalignment
The Pallet Builder will show a different number of shippers scanned than what is present on the current pallet
True or False: Non-Serialized Pallet Tags Are Auto-Generated
False
Who verifies that First Piece has been performed? How long do they have to come do it ?
Team Lead or Supervisor & 1 Hour
When do we take accountability ?
Beginning of Shift, End of Shift, and whenever we get small pulls of product
What is a First Piece In-Process Check ?
A Quality Check done before First Piece
Multiple Choice: Top View is associated with what part of serialization?
A. MTS
B. PTS
C. HTS
D. STS
E. Both B&D
F. Both A&C
E. Both C&D
E. Majority of the time it is HTS but in certain circumstance it can also be STS
What is a Work Order Analysis used for?
A list of the required components and amounts needed for the entire run
True or False : When reading First Piece you DO NOT read empty spaces, semi colons, or parenthesis
False, you read each and every character individually including letters, numbers, spaces, and all punctuation marks
Who reads & signs for the Ready to Run Inspection?
2 Line Leads
How long does Quality have to come sign for first piece?
1 hour
How many different machines are associate with MTS
3
Antaris, marchisini, Onmi
If you enter the wrong quantity on a pallet tag, How do you fix it ?
Enter a Negative ( - ) quantity for that pallet tag . Then create a new one
What are the colors associated with Serialization & what do they mean?
Red - Rejected
Green - Verified
Grey - Assigned/Not Assigned or Loading
Blue - Packed
What does MTS/STS stand for
Master Tracking System & Slave/Secondary Tracking System