Valves
Pumps
Refinery Processes
Hazards
Abbreviations
100

The leak definition of a valve

What is 500ppm VOC?

100

The leak definition of a pump

What is 1,000ppm VOC?

100

The mixing of different refinery products to make petroleum fuels

What is blending?
100

Most common injury that can be mitigated by wearing proper PPE such as Kevlar sleeves

What are burns?

100

VOC

What is a volatile organic compound?

200

The number of passing readings a valve needs for it's leaker tag to be removed

What is 3 passing readings?

200

The amount of passing readings a pump needs to have to have it's leaker tag removed

What is 1 passing reading?

200

Breaks down large, heavy hydrocarbons from crude oil into smaller, lighter products using heat, pressure, and catalysts

What is cracking?

200

Gas that is heavier than air and is odorless at high concentrations

What is H2S?

200

AVO

What is audio, visual, olfactory?
300

A valve with it's handle in line with the direction of flow or it's stem is fully exposed to allow passage of process

What is an open valve?

300

Allows passage of process in one direction and prevent backflow to protect pumps and equipment, maintaining pressure and efficiency

What is the purpose of a check valve?

300

Molecular structure of low-quality gasoline is rearranged to improve combustion characteristics

What is reforming?

300

Historically used for insulation and poses long-term health risks such as mesothelioma

What is asbestos?

300

DOR

What is delay of repair?

400

The size and type of valves techs are allowed to do repairs on

What are gate/globe valves 8in and under?

400

Part of a pump with rotating parts. If not careful could lead to entanglement

What is a pump seal?

400

Separates process by boiling point into gasoline, naptha, kerosene, diesel, and heavy oil.

What is distillation?
400

Anything that can provide enough energy to start a fire/explosion such as welding sparks, electrical equipment, internal combustion engines, and open flame

What is an ignition source?

400
RIK
What is replacement in kind?
500

Conditions such as rusty packing, uneven packing, built up process, high-risk area, and no-first attempt areas, valve over 8 in.

What are conditions that would cause you to skip tightening valve packing?

500

Pump that has two actuating bladders to generate flow

What is a diaphragm pump?

500

Produces cleaner gasoline by removing contaminates like sulfur with catalysts

What is treating?

500

Known carcinogen that is found naturally in crude oil and emitted during refining

What is benzene?

500

MOC

what is management of change?