TPM Overview
The Acronym TPM word for word
What is Total Productive Maintenance?
What is 8?
Used to govern all pillar activities - when you will do what, and if you're on or off track
What AM Acronym Stands For
The # of AM Steps
What is 7?
The 3 Zeros of TPM
What are zero accidents, zero defects, zero losses?
The 5 core pillars being launched this year
Used as a visual tool to communicate progress of pillar implementation and activities to the organiation
The purpose of AM Pillar
Step 0 Purpose
What is Preparation? (Safety/Understanding the Equipment)
The 3 "table stakes" of TPM
What are 5S, DMS and Policy Deployment?
Group responsible for Plant Masterplan, Plant Results, Supporting Organization and Governing the System
What is the TPM Steering Team / Pillar Leaders?
Measures Pillar activities and performance with targets set for each.
What are Pillar KAI and KPIs?
A tool AM owns where an operator can fix an abnormality themselves
Blue Tags
Step 1 Purpose
What is Initial Cleaning?
The 3 phases of TPM Implementation
What are Foundations, Pilot, and Expansion?
Group responsible for the Pillar Masterplan, Pillar KAI/KPIs, Pillar Capability/Systems and Coaching on Pillar Methodology
What is the Pillar Team?
Used to build Pillar Team Capability
What is Pillar Training Plan / Skills Matrix?
The 5 "s's"
What are Sort, Set, Shine, Standardize, Sustain?
Step 2 Purpose
What is Addressing SOCs and HTAs?
Site Leadership Defining the Strategic Priorities & Projects for the year across Safety, Quality, Delivery, Productivity and Morale.
What is Policy Deployment?
Group responsible for executing pillar methodology to eliminate loss on project teams
What are Activity Teams?
Used to ensure the pillar is regularly assessing progress vs. the pillar progression criteria and updating pillar masterplan to close gaps.
What is a Pillar Assessment?
Oil on floor from loose fitting at hydraulic flow divider.
What is an example of a Source of Contamination?
Step 3 Purpose
What is Develop CILT?